Product Description
Product Description:
Products: Forged Alloy Steel Drive Shaft for Tractors
Material: 40CrMo
Weight: From 0.2kg-5kg
Packing: Wooden case
Min Order: 1000pcs
Customized Production: Available as per your drawings or sample
Company Name: HiHangZhou Precision Forging Technology Co., Ltd.
| Process | Die Forging | |
| Material | Stainless Steel, Carbon Steel, Alloy Steel | |
| Weight | 0.1Kg~20Kg | |
| Heat Treatment | Quenching, Annealing,Tempering,Normalizing, Quenching and Tempering | |
| Testing instrument | composition testing | Spectrometer, Metallographic microscope |
| Performance testing | Hardness tester, Tensile testing machine | |
| Size Measuring | CMM,Micrometer, Vernier Caliper, Depth Caliper, feeler gauge | |
| Thread Gauge , Height Gauge | ||
| Roughness | Ra1.6~Ra6.3 | |
| Machining Equipment | CNC Center , CNC Machines, Turning, Drilling, Milling, boring machine,Grinding Machines, | |
| Wire EDM,Laser Cutting&Welding, Plasma Cutting &Welding, EDM etc. | ||
| Quality control | Sampling inspection of raw materials and semi-finished products, 100% Inspection of finished products | |
| Surface Treatment | Shot Blast , Powder Coating, Polishing, Galvanized , Chrome Plated | |
| Production Capacity | 60000T / Years | |
| Lead Time | Normally 30 – 45 Days. | |
| Payment Terms | T/T , L/C | |
| Material Standard | ASTM , AISI , DIN , BS, JIS, GB, | |
| Certification | ISO9001:2008, IATF16949:2016 | |
Products Quality Control
Quality control at HiHangZhou Precision Forging Technology Co., Ltd. involves thorough inspection and control of incoming materials, production processes, and finished products.
The quality control process includes:
- Analysis of incoming raw materials using a metallographic microscope to ensure the chemical composition meets production requirements.
- Timely sampling during production to ensure products are defect-free and to address any quality issues promptly.
- Utilization of a magnetic particle flaw detector in the final step of production to detect hidden cracks or defects in metal parts.
- Sampling of finished metal parts for mechanical performance tests, size measurement, and 100% manual surface quality inspection in the laboratory.
Below are pictures of the relevant testing equipment:
Quality Management System Control:
At HiHangZhou Precision Forging Technology Co., Ltd., we adhere to strict system management in accordance with ISO9001 and TS16949 quality standards. Our production site follows 5S lean production management to ensure efficiency and quality.
HiHangZhou Precision Forging Technology Co., Ltd.
Our Advantages:
- Brand: Our parent company, HiHangZhou Group, is a world-renowned high-end machinery manufacturing enterprise with 40 domestic subsidiaries and branches and 8 foreign manufacturing plants. We have a long-term experience and good reputation in cooperation with world-renowned enterprises.
- Technology: We have a complete production process and equipment research and development capabilities for ferrous metals forming. With over 25 years of production experience in forging equipment and casting equipment manufacturers, one-third of our company’s employees are technicians and R&D personnel, ensuring high-quality products are produced efficiently.
- Service: We provide custom and standard manufacturing services with multiple manufacturing process integrations. The quality and delivery of products are fully guaranteed, with quick and effective communication abilities.
- Culture: Our unique corporate culture unleashes the potential of individuals and provides strong vitality for the sustainable development of the company.
- Social Responsibility: Our company strictly implements low-carbon environmental protection, energy-saving, and emission-reduction production, making us a benchmark enterprise in the local region.
Company Culture
Our Vision
To become 1 of the leading companies.
Our Mission
To become a platform for employees to realize their dreams.
To become a transforming and upgrading pacemaker of Chinese enterprises.
To set national brands with pride.
Our Belief
We strive to build the company into an ideal platform for entrepreneurs to realize their self-worth and contribute to society.
Values
Improvement is innovation, everyone can innovate.
Innovation is inspired, and failures are tolerated.
Frequently Asked Questions
- Q: Are you a trading company or a manufacturer?
A: We are a manufacturer specializing in forging products, casting products, and machining capabilities. - Q: What series products do you offer?
A: We focus on forming processing of ferrous metals through casting, forging, and machining for various industries. - Q: Do you provide samples? Is it free?
A: Yes, we provide samples with customers covering the freight costs to show mutual cooperation sincerity. - Q: Is OEM available?
A: Yes, we offer OEM services. - Q: What’s your quality guarantee?
A: We prioritize continuous product quality improvement through strict control measures and certifications like ISO/TS16949 and SGS. - Q: How about the packing?
A: We typically use iron boxes or wooden cases, but can customize as per customer requirements. - Q: What is your minimum order quantity?
A: Minimum order quantity varies based on product features like material, weight, and construction. - Q: What is the lead time?
A: Lead time for new dies or molds and samples is 30-45 days, with large batch production within the same timeframe, subject to part complexity and quantity. - Q: What payment methods do you accept?
A: Payments can be made via T/T or L/C, with a 30% deposit in advance and 70% balance against the copy of B/L.
Certification
/* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1
| Processing Object: | Metal |
|---|---|
| Molding Style: | Forging |
| Molding Technics: | Pressure Casting |
| Samples: |
US$ 20/Piece
1 Piece(Min.Order) | Order Sample |
|---|
| Customization: |
Available
| Customized Request |
|---|
.shipping-cost-tm .tm-status-off{background: none;padding:0;color: #1470cc}
|
Shipping Cost:
Estimated freight per unit. |
about shipping cost and estimated delivery time. |
|---|
| Payment Method: |
|
|---|---|
|
Initial Payment Full Payment |
| Currency: | US$ |
|---|
| Return&refunds: | You can apply for a refund up to 30 days after receipt of the products. |
|---|
What maintenance practices are essential for prolonging the lifespan of driveline components?
Implementing proper maintenance practices is crucial for ensuring the longevity and optimal performance of driveline components. Regular maintenance helps identify potential issues, prevent major failures, and prolong the lifespan of driveline components. Here are some essential maintenance practices for prolonging the lifespan of driveline components:
1. Regular Inspections:
Performing regular visual inspections of driveline components is essential for detecting any signs of wear, damage, or misalignment. Inspect the driveline components, including driveshafts, universal joints, CV joints, differentials, and transmission components, for any cracks, leaks, excessive play, or unusual noise. Identifying and addressing issues early can prevent further damage and potential driveline failure.
2. Lubrication:
Proper lubrication of driveline components is crucial for minimizing friction, reducing wear, and ensuring smooth operation. Follow the manufacturer’s recommendations for lubrication intervals and use the appropriate type and grade of lubricant. Regularly check and maintain the lubrication levels in components such as bearings, gears, and joints to prevent excessive heat buildup and premature wear.
3. Fluid Changes:
Fluids play a vital role in driveline component performance and longevity. Regularly change fluids, such as transmission fluid, differential oil, and transfer case fluid, according to the manufacturer’s recommended intervals. Over time, these fluids can become contaminated or break down, leading to compromised performance and increased wear. Fresh fluids help maintain proper lubrication, cooling, and protection of driveline components.
4. Alignment and Balancing:
Proper alignment and balancing of driveline components are essential for minimizing vibration, reducing stress, and preventing premature wear. Periodically check and adjust the alignment of driveshafts, ensuring they are properly aligned with the transmission and differential. Additionally, balance rotating components, such as driveshafts or flywheels, to minimize vibrations and prevent excessive stress on driveline components.
5. Torque Check:
Regularly check and ensure that all driveline components are properly torqued according to the manufacturer’s specifications. Over time, fasteners can loosen due to vibrations or thermal expansion and contraction. Loose fasteners can lead to misalignment, excessive play, or even component failure. Regular torque checks help maintain the integrity and performance of the driveline system.
6. Maintenance of Supporting Systems:
Driveline components rely on the proper functioning of supporting systems, such as cooling systems and electrical systems. Ensure that cooling systems are functioning correctly, as overheating can cause driveline components to degrade or fail. Additionally, regularly inspect electrical connections, wiring harnesses, and sensors to ensure proper communication and operation of driveline components.
7. Proper Driving Techniques:
The way a vehicle is driven can significantly impact the lifespan of driveline components. Avoid aggressive driving, sudden acceleration, and excessive braking, as these actions can put undue stress on the driveline components. Smooth and gradual acceleration, proper shifting techniques, and avoiding excessive load or towing capacities help minimize wear and prolong component life.
8. Service and Maintenance Records:
Maintain comprehensive service and maintenance records for the driveline components. Keep track of all maintenance tasks, repairs, fluid changes, and inspections performed. These records help ensure that maintenance tasks are performed on time, provide a history of component performance, and assist in diagnosing any recurring issues or patterns.
By following these maintenance practices, vehicle owners can prolong the lifespan of driveline components, minimize the risk of failures, and ensure optimal performance and reliability of the driveline system.
Can you provide real-world examples of vehicles and machinery that use drivelines?
Drivelines are used in a wide range of vehicles and machinery across various industries. These driveline systems are responsible for transmitting power from the engine or motor to the wheels or driven components. Here are some real-world examples of vehicles and machinery that utilize drivelines:
1. Automobiles:
Drivelines are integral to automobiles, providing power transmission from the engine to the wheels. Various driveline configurations are used, including:
- Front-Wheel Drive (FWD): Many compact cars and passenger vehicles employ front-wheel drive, where the driveline powers the front wheels.
- Rear-Wheel Drive (RWD): Rear-wheel drive is commonly found in sports cars, luxury vehicles, and trucks, with the driveline powering the rear wheels.
- All-Wheel Drive (AWD) and Four-Wheel Drive (4WD): AWD and 4WD drivelines distribute power to all four wheels, enhancing traction and stability. These systems are used in SUVs, off-road vehicles, and performance cars.
2. Trucks and Commercial Vehicles:
Trucks, including pickup trucks, delivery trucks, and heavy-duty commercial vehicles, rely on drivelines to transmit power to the wheels. These drivelines are designed to handle higher torque and load capacities, enabling efficient operation in various work environments.
3. Agricultural Machinery:
Farm equipment, such as tractors, combines, and harvesters, utilize drivelines to transfer power from the engine to agricultural implements and wheels. Drivelines in agricultural machinery are engineered to withstand demanding conditions and provide optimal power delivery for field operations.
4. Construction and Earthmoving Equipment:
Construction machinery, including excavators, bulldozers, loaders, and graders, employ drivelines to power their movement and hydraulic systems. Drivelines in this sector are designed to deliver high torque and endurance for heavy-duty operations in challenging terrains.
5. Off-Road and Recreational Vehicles:
Off-road vehicles, such as ATVs (All-Terrain Vehicles), UTVs (Utility Task Vehicles), and recreational vehicles like dune buggies and sand rails, rely on drivelines to provide power to the wheels. These drivelines are engineered to handle extreme conditions and offer enhanced traction for off-road adventures.
6. Railway Locomotives and Rolling Stock:
Drivelines are utilized in railway locomotives and rolling stock to transmit power from the engines to the wheels. These driveline systems are designed to efficiently transfer high torque and provide reliable propulsion for trains and other rail vehicles.
7. Marine Vessels:
Drivelines are employed in various types of marine vessels, including boats, yachts, and ships. They transmit power from the engines to the propellers or water jets, enabling propulsion through water. Marine drivelines are designed to operate in wet environments and withstand the corrosive effects of saltwater.
8. Industrial Machinery:
Industrial machinery, such as manufacturing equipment, conveyor systems, and material handling machines, often utilize drivelines for power transmission. These drivelines enable the movement of components, products, and materials within industrial settings.
9. Electric and Hybrid Vehicles:
Drivelines are a crucial component in electric vehicles (EVs) and hybrid vehicles (HVs). In these vehicles, the drivelines transmit power from electric motors or a combination of engines and motors to the wheels. Electric drivelines play a significant role in the efficiency and performance of EVs and HVs.
These are just a few examples of vehicles and machinery that utilize drivelines. Driveline systems are essential in a wide range of applications, enabling efficient power transmission and propulsion across various industries.
Can you explain the components of a typical driveline and their specific roles?
A typical driveline consists of several components that work together to transmit power from the engine or power source to the driven components, enabling motion and providing torque. Each component plays a specific role in the driveline system. Here’s an explanation of the key components of a typical driveline and their specific roles:
1. Engine: The engine is the power source of the driveline system. It converts fuel energy (such as gasoline or diesel) into mechanical power by the process of combustion. The engine generates rotational power, which is transferred to the driveline to initiate power transmission.
2. Transmission: The transmission is responsible for selecting the appropriate gear ratio and transmitting power from the engine to the driven components. It allows the driver or operator to control the speed and torque output of the driveline. In manual transmissions, the driver manually selects the gears, while in automatic transmissions, the gear shifts are controlled by the vehicle’s computer system.
3. Drive Shaft: The drive shaft, also known as a propeller shaft or prop shaft, is a tubular component that transmits rotational power from the transmission to the differential or the driven components. It typically consists of a hollow metal tube with universal joints at both ends to accommodate variations in driveline angles and allow for smooth power transfer.
4. Differential: The differential is a gearbox-like component that distributes power from the drive shaft to the wheels or driven axles while allowing them to rotate at different speeds, particularly during turns. It compensates for the difference in rotational speed between the inner and outer wheels in a turn, ensuring smooth and controlled operation of the driveline system.
5. Axles: Axles are shafts that connect the differential to the wheels. They transmit power from the differential to the wheels, allowing them to rotate and generate motion. In vehicles with independent suspension, each wheel typically has its own axle, while in solid axle configurations, a single axle connects both wheels on an axle assembly.
6. Clutch: In manual transmission systems, a clutch is employed to engage or disengage the engine’s power from the driveline. It allows the driver to smoothly engage the engine’s power to the transmission when shifting gears or coming to a stop. By disengaging the clutch, power transmission to the driveline is temporarily interrupted, enabling gear changes or vehicle stationary positions.
7. Torque Converter: Torque converters are used in automatic transmissions to transfer power from the engine to the transmission. They provide a fluid coupling between the engine and transmission, allowing for smooth power transmission and torque multiplication. The torque converter also provides a torque amplification effect, which helps in vehicle acceleration.
8. Universal Joints: Universal joints, also known as U-joints, are flexible couplings used in the driveline to accommodate variations in angles and misalignments between the components. They allow for the smooth transmission of power between the drive shaft and other components, compensating for changes in driveline angles during vehicle operation or suspension movement.
9. Constant Velocity Joints (CV Joints): CV joints are specialized joints used in some drivelines, particularly in front-wheel-drive and all-wheel-drive vehicles. They enable smooth power transmission while accommodating variations in angles and allowing the wheels to turn at different speeds. CV joints maintain a constant velocity during rotation, minimizing vibrations and power losses.
10. Transfer Case: A transfer case is a component found in four-wheel-drive and all-wheel-drive systems. It transfers power from the transmission to both the front and rear axles, allowing all wheels to receive power. The transfer case usually includes additional components such as a multi-speed gearbox and differential mechanisms to distribute power effectively to the axles.
These are the key components of a typical driveline and their specific roles. Each component is crucial in transferring power, enabling motion, and ensuring the smooth and efficient operation of vehicles and equipment.
editor by CX 2024-04-25
China Custom Forged Alloy Steel Drive Shaft for Tractors Drive Line
Product Description
Product Description:
Products: Forged Alloy Steel Drive Shaft for Tractors
Material: 40CrMo
Weight: From 0.2kg-5kg
Packing: Wooden case
Min Order: 1000pcs
Customized Production: Available as per your drawings or sample
Company Name: HiHangZhou Precision Forging Technology Co., Ltd.
| Process | Die Forging | |
| Material | Stainless Steel, Carbon Steel, Alloy Steel | |
| Weight | 0.1Kg~20Kg | |
| Heat Treatment | Quenching, Annealing,Tempering,Normalizing, Quenching and Tempering | |
| Testing instrument | composition testing | Spectrometer, Metallographic microscope |
| Performance testing | Hardness tester, Tensile testing machine | |
| Size Measuring | CMM,Micrometer, Vernier Caliper, Depth Caliper, feeler gauge | |
| Thread Gauge , Height Gauge | ||
| Roughness | Ra1.6~Ra6.3 | |
| Machining Equipment | CNC Center , CNC Machines, Turning, Drilling, Milling, boring machine,Grinding Machines, | |
| Wire EDM,Laser Cutting&Welding, Plasma Cutting &Welding, EDM etc. | ||
| Quality control | Sampling inspection of raw materials and semi-finished products, 100% Inspection of finished products | |
| Surface Treatment | Shot Blast , Powder Coating, Polishing, Galvanized , Chrome Plated | |
| Production Capacity | 60000T / Years | |
| Lead Time | Normally 30 – 45 Days. | |
| Payment Terms | T/T , L/C | |
| Material Standard | ASTM , AISI , DIN , BS, JIS, GB, | |
| Certification | ISO9001:2008, IATF16949:2016 | |
Products Quality Control
Quality control at HiHangZhou Precision Forging Technology Co., Ltd. involves thorough inspection and control of incoming materials, production processes, and finished products.
The quality control process includes:
- Analysis of incoming raw materials using a metallographic microscope to ensure the chemical composition meets production requirements.
- Timely sampling during production to ensure products are defect-free and to address any quality issues promptly.
- Utilization of a magnetic particle flaw detector in the final step of production to detect hidden cracks or defects in metal parts.
- Sampling of finished metal parts for mechanical performance tests, size measurement, and 100% manual surface quality inspection in the laboratory.
Below are pictures of the relevant testing equipment:
Quality Management System Control:
At HiHangZhou Precision Forging Technology Co., Ltd., we adhere to strict system management in accordance with ISO9001 and TS16949 quality standards. Our production site follows 5S lean production management to ensure efficiency and quality.
HiHangZhou Precision Forging Technology Co., Ltd.
Our Advantages:
- Brand: Our parent company, HiHangZhou Group, is a world-renowned high-end machinery manufacturing enterprise with 40 domestic subsidiaries and branches and 8 foreign manufacturing plants. We have a long-term experience and good reputation in cooperation with world-renowned enterprises.
- Technology: We have a complete production process and equipment research and development capabilities for ferrous metals forming. With over 25 years of production experience in forging equipment and casting equipment manufacturers, one-third of our company’s employees are technicians and R&D personnel, ensuring high-quality products are produced efficiently.
- Service: We provide custom and standard manufacturing services with multiple manufacturing process integrations. The quality and delivery of products are fully guaranteed, with quick and effective communication abilities.
- Culture: Our unique corporate culture unleashes the potential of individuals and provides strong vitality for the sustainable development of the company.
- Social Responsibility: Our company strictly implements low-carbon environmental protection, energy-saving, and emission-reduction production, making us a benchmark enterprise in the local region.
Company Culture
Our Vision
To become 1 of the leading companies.
Our Mission
To become a platform for employees to realize their dreams.
To become a transforming and upgrading pacemaker of Chinese enterprises.
To set national brands with pride.
Our Belief
We strive to build the company into an ideal platform for entrepreneurs to realize their self-worth and contribute to society.
Values
Improvement is innovation, everyone can innovate.
Innovation is inspired, and failures are tolerated.
Frequently Asked Questions
- Q: Are you a trading company or a manufacturer?
A: We are a manufacturer specializing in forging products, casting products, and machining capabilities. - Q: What series products do you offer?
A: We focus on forming processing of ferrous metals through casting, forging, and machining for various industries. - Q: Do you provide samples? Is it free?
A: Yes, we provide samples with customers covering the freight costs to show mutual cooperation sincerity. - Q: Is OEM available?
A: Yes, we offer OEM services. - Q: What’s your quality guarantee?
A: We prioritize continuous product quality improvement through strict control measures and certifications like ISO/TS16949 and SGS. - Q: How about the packing?
A: We typically use iron boxes or wooden cases, but can customize as per customer requirements. - Q: What is your minimum order quantity?
A: Minimum order quantity varies based on product features like material, weight, and construction. - Q: What is the lead time?
A: Lead time for new dies or molds and samples is 30-45 days, with large batch production within the same timeframe, subject to part complexity and quantity. - Q: What payment methods do you accept?
A: Payments can be made via T/T or L/C, with a 30% deposit in advance and 70% balance against the copy of B/L.
Certification
/* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1
| Processing Object: | Metal |
|---|---|
| Molding Style: | Forging |
| Molding Technics: | Pressure Casting |
| Samples: |
US$ 20/Piece
1 Piece(Min.Order) | Order Sample |
|---|
| Customization: |
Available
| Customized Request |
|---|
.shipping-cost-tm .tm-status-off{background: none;padding:0;color: #1470cc}
|
Shipping Cost:
Estimated freight per unit. |
about shipping cost and estimated delivery time. |
|---|
| Payment Method: |
|
|---|---|
|
Initial Payment Full Payment |
| Currency: | US$ |
|---|
| Return&refunds: | You can apply for a refund up to 30 days after receipt of the products. |
|---|
How do manufacturers ensure the compatibility of driveline components with different vehicles?
Manufacturers employ various measures to ensure the compatibility of driveline components with different vehicles. These measures involve careful design, engineering, testing, and standardization processes to meet the specific requirements of each vehicle type. Let’s explore how manufacturers ensure compatibility:
1. Vehicle-Specific Design:
Manufacturers design driveline components with specific vehicle types in mind. Each vehicle type, such as passenger cars, trucks, SUVs, or commercial vehicles, has unique requirements in terms of power output, torque capacity, weight distribution, space constraints, and intended usage. Manufacturers consider these factors during the component design phase to ensure that the driveline components are optimized for compatibility with the intended vehicle type.
2. Engineering and Simulation:
Manufacturers employ advanced engineering techniques and simulation tools to evaluate the performance and compatibility of driveline components. They use computer-aided design (CAD) software and finite element analysis (FEA) simulations to model and analyze the behavior of the components under various operating conditions. This allows them to identify any potential compatibility issues, such as excessive stress, misalignment, or interference, and make necessary design adjustments before moving to the production stage.
3. Prototyping and Testing:
Manufacturers create prototypes of driveline components and subject them to rigorous testing to ensure compatibility. These tests include bench testing, dynamometer testing, and vehicle-level testing. By simulating real-world operating conditions, manufacturers can evaluate the performance, durability, and compatibility of the components. They assess factors such as power transmission efficiency, torque capacity, heat dissipation, noise and vibration levels, and overall drivability to ensure that the components meet the requirements and are compatible with the intended vehicle.
4. Standardization:
Manufacturers adhere to industry standards and specifications to ensure compatibility and interchangeability of driveline components. These standards cover various aspects such as dimensions, material properties, spline profiles, shaft diameters, and mounting interfaces. By following established standards, manufacturers can ensure that their driveline components can be seamlessly integrated into different vehicles from various manufacturers, promoting compatibility and ease of replacement or upgrade.
5. Collaborative Development:
Manufacturers often collaborate closely with vehicle manufacturers during the development process to ensure compatibility. This collaboration involves sharing specifications, design requirements, and performance targets. By working together, driveline manufacturers can align their component designs with the vehicle manufacturer’s specifications, ensuring that the driveline components fit within the vehicle’s space constraints, mating interfaces, and intended usage. This collaborative approach helps optimize compatibility and integration between the driveline components and the vehicle’s overall system.
6. Continuous Improvement:
Manufacturers continuously improve their driveline components based on feedback, field data, and advancements in technology. They gather information from vehicle manufacturers, end-users, and warranty claims to identify any compatibility issues or performance shortcomings. This feedback loop helps drive refinements and enhancements in the design, manufacturing processes, and material selection of the driveline components, ensuring better compatibility and performance in future iterations.
Overall, manufacturers employ a combination of vehicle-specific design, engineering and simulation, prototyping and testing, standardization, collaborative development, and continuous improvement to ensure the compatibility of driveline components with different vehicles. These efforts help optimize power transmission, reliability, and performance, while ensuring a seamless integration of the driveline components into the diverse range of vehicles present in the market.
Can driveline components be customized for specific vehicle or equipment requirements?
Yes, driveline components can be customized to meet specific vehicle or equipment requirements. Manufacturers and suppliers offer a range of options for customization to ensure optimal performance, compatibility, and integration with different vehicles or equipment. Customization allows for tailoring the driveline components to specific powertrain configurations, operating conditions, torque requirements, and space constraints. Let’s explore the details of customization for driveline components:
1. Powertrain Configuration:
Driveline components can be customized to accommodate different powertrain configurations. Whether it’s a front-wheel drive, rear-wheel drive, or all-wheel drive system, manufacturers can design and provide specific components such as differentials, gearboxes, and drive shafts that are compatible with the required power distribution and torque transfer characteristics of the particular configuration.
2. Torque Capacity:
Driveline components can be customized to handle specific torque requirements. Different vehicles or equipment may have varying torque outputs based on their intended applications. Manufacturers can engineer and produce driveline components with varying torque-handling capabilities to ensure reliable and efficient power transmission for a range of applications, from passenger vehicles to heavy-duty trucks or machinery.
3. Size and Configuration:
Driveline components can be customized in terms of size, shape, and configuration to fit within the space constraints of different vehicles or equipment. Manufacturers understand that each application may have unique packaging limitations, such as limited available space or specific mounting requirements. Through customization, driveline components can be designed and manufactured to align with these specific dimensional and packaging constraints.
4. Material Selection:
The choice of materials for driveline components can be customized based on the required strength, weight, and durability characteristics. Different vehicles or equipment may demand specific material properties to optimize performance, such as lightweight materials for improved fuel efficiency or high-strength alloys for heavy-duty applications. Manufacturers can provide customized driveline components with materials selected to meet the specific performance and operational requirements.
5. Performance Optimization:
Driveline components can be customized to optimize performance in specific applications. Manufacturers can modify aspects such as gear ratios, differential configurations, or clutch characteristics to enhance acceleration, traction, efficiency, or specific performance attributes based on the intended use of the vehicle or equipment. This customization ensures that the driveline components are tailored to deliver the desired performance characteristics for the specific application.
6. Specialized Applications:
For specialized applications, such as off-road vehicles, racing cars, or industrial machinery, driveline components can be further customized to meet the unique demands of those environments. Manufacturers can develop specialized driveline components with features like enhanced cooling, reinforced construction, or increased torque capacity to withstand extreme conditions or heavy workloads.
Overall, customization of driveline components allows manufacturers to meet the specific requirements of different vehicles or equipment. From powertrain configuration to torque capacity, size and configuration, material selection, performance optimization, and specialized applications, customization ensures that driveline components are precisely designed and engineered to achieve the desired performance, compatibility, and integration with specific vehicles or equipment.
How do drivelines contribute to power transmission and motion in various applications?
Drivelines play a crucial role in power transmission and motion in various applications, including automotive vehicles, agricultural machinery, construction equipment, and industrial systems. They are responsible for transmitting power from the engine or power source to the driven components, enabling motion and providing the necessary torque to perform specific tasks. Here’s a detailed explanation of how drivelines contribute to power transmission and motion in various applications:
1. Automotive Vehicles: In automotive vehicles, such as cars, trucks, and motorcycles, drivelines transmit power from the engine to the wheels, enabling motion and propulsion. The driveline consists of components such as the engine, transmission, drive shafts, differentials, and axles. The engine generates power by burning fuel, and this power is transferred to the transmission. The transmission selects the appropriate gear ratio and transfers power to the drive shafts. The drive shafts transmit the power to the differentials, which distribute it to the wheels. The wheels, in turn, convert the rotational power into linear motion, propelling the vehicle forward or backward.
2. Agricultural Machinery: Drivelines are extensively used in agricultural machinery, such as tractors, combines, and harvesters. These machines require power transmission to perform various tasks, including plowing, tilling, planting, and harvesting. The driveline in agricultural machinery typically consists of a power take-off (PTO) unit, drive shafts, gearboxes, and implement shafts. The PTO unit connects to the tractor’s engine and transfers power to the drive shafts. The drive shafts transmit power to the gearboxes, which further distribute it to the implement shafts. The implement shafts drive the specific agricultural implements, enabling them to perform their intended functions.
3. Construction Equipment: Drivelines are essential in construction equipment, such as excavators, loaders, bulldozers, and cranes. These machines require power transmission to perform tasks such as digging, lifting, pushing, and hauling. The driveline in construction equipment typically consists of an engine, transmission, drive shafts, hydraulic systems, and various gear mechanisms. The engine generates power, which is transferred to the transmission. The transmission, along with the hydraulic systems and gear mechanisms, converts and controls the power to drive the different components of the equipment, allowing them to perform their specific functions.
4. Industrial Systems: Drivelines are widely used in industrial systems and machinery, including conveyor systems, manufacturing equipment, and heavy-duty machinery. These applications require power transmission for material handling, processing, and production. The driveline in industrial systems often involves electric motors, gearboxes, drive shafts, couplings, and driven components. The electric motor provides rotational power, which is transmitted through the driveline components to drive the machinery or conveyors, facilitating the desired motion and power transmission within the industrial system.
5. Power Generation: Drivelines are also employed in power generation applications, such as generators and turbines. These systems require power transmission to convert mechanical energy into electrical energy. The driveline in power generation often consists of a prime mover, such as an internal combustion engine or a steam turbine, connected to a generator. The driveline components, such as couplings, gearboxes, and drive shafts, transmit the rotational power from the prime mover to the generator, which converts it into electrical power.
6. Marine and Aerospace Applications: Drivelines are utilized in marine vessels and aerospace systems to facilitate propulsion and motion. In marine applications, drivelines transfer power from engines or turbines to propellers or water jets, enabling the vessel to move through the water. In aerospace applications, drivelines transmit power from engines to various components, such as rotors or propellers, providing the necessary thrust for flight.
In summary, drivelines are integral to power transmission and motion in a wide range of applications. They enable the transfer of power from the engine or power source to the driven components, allowing for the generation of torque and the performance of specific tasks. Drivelines play a vital role in automotive vehicles, agricultural machinery, construction equipment, industrial systems, power generation, and marine and aerospace applications, contributing to efficient power transmission, motion, and the overall functionality of these diverse systems.
editor by CX 2024-04-12
China supplier Forged Steel Pto Shaft for Agricultural Machinery Tractors PTO Driveline
Product Description
Forged Steel Pto Shaft for Agricultural Machinery Tractors
Product Description
A PTO shaft (Power Take-Off shaft) is a mechanical component used to transfer power from a tractor or other power source to an attached implement such as a mower, tiller, or baler. The PTO shaft is typically located at the rear of the tractor and is powered by the tractor’s engine through the transmission.
The PTO shaft is designed to provide a rotating power source to the implement, allowing it to perform its intended function. The implement is connected to the PTO shaft using a universal joint, which allows for movement between the tractor and the implement while still maintaining a constant power transfer.
Here is our advantages when compare to similar products from China:
1.Forged yokes make PTO shafts strong enough for usage and working;
2.Internal sizes standard to confirm installation smooth;
3.CE and ISO certificates to guarantee to quality of our goods;
4.Strong and professional package to confirm the good situation when you receive the goods.
Product Specifications
| SHIELD S | SHIELD W |
Packaging & Shipping
Company Profile
HangZhou Hanon Technology Co.,ltd is a modern enterprise specilizing in the development,production,sales and services of Agricultural Parts like PTO shaft and Gearboxes and Hydraulic parts like Cylinder , Valve ,Gearpump and motor etc..
We adhere to the principle of ” High Quality, Customers’Satisfaction”, using advanced technology and equipments to ensure all the technical standards of transmission .We follow the principle of people first , trying our best to set up a pleasant surroundings and platform of performance for each employee. So everyone can be self-consciously active to join Hanon Machinery.
FAQ
1.WHAT’S THE PAYMENT TERM?
When we quote for you,we will confirm with you the way of transaction,FOB,CIFetc.<br> For mass production goods, you need to pay 30% deposit before producing and70% balance against copy of documents.The most common way is by T/T.
2.HOW TO DELIVER THE GOODS TO US?
Usually we will ship the goods to you by sea.
3.HOW LONG IS YOUR DELIVERY TIME AND SHIPMENT?
30-45days.
/* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1
| Type: | Pto Shaft |
|---|---|
| Usage: | Agricultural Products Processing, Farmland Infrastructure, Tillage, Harvester, Planting and Fertilization, Grain Threshing, Cleaning and Drying, Agricultural Machinery,Farm Tractor |
| Material: | 45cr Steel |
| Samples: |
US$ 35/Piece
1 Piece(Min.Order) | Order Sample |
|---|
| Customization: |
Available
| Customized Request |
|---|
.shipping-cost-tm .tm-status-off{background: none;padding:0;color: #1470cc}
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Shipping Cost:
Estimated freight per unit. |
about shipping cost and estimated delivery time. |
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| Payment Method: |
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|---|---|
|
Initial Payment Full Payment |
| Currency: | US$ |
|---|
| Return&refunds: | You can apply for a refund up to 30 days after receipt of the products. |
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How do PTO drivelines ensure efficient power transfer while maintaining operator safety?
PTO (Power Take-Off) drivelines are designed to ensure efficient power transfer while prioritizing operator safety. These drivelines incorporate various features and mechanisms to achieve both objectives. Let’s delve into the details:
1. Safety Shields and Guards:
PTO drivelines often include safety shields or guards to enclose the rotating components, such as the driveline shaft and universal joints. These shields are typically made of durable materials and are designed to prevent accidental contact with the moving parts, reducing the risk of entanglement or injury. Safety shields and guards serve as a physical barrier between the driveline and operators, ensuring operator safety while allowing power transfer to occur efficiently.
2. Shear Pins or Bolts:
Shear pins or bolts are commonly used in PTO drivelines to provide a safety measure against excessive loads or sudden obstructions. These pins or bolts are designed to break or shear off when the torque exceeds a certain threshold, disconnecting the driveline and preventing damage to the driveline components. By sacrificing themselves under high load conditions, shear pins or bolts protect the driveline from potential damage, ensuring operator safety and minimizing the need for costly repairs.
3. Slip Clutches:
Slip clutches are another safety feature incorporated into PTO drivelines. These clutches allow for a controlled slipping action when the torque exceeds a predetermined limit. The slipping action protects the driveline and driven equipment from sudden shock loads or excessive torque, preventing damage to the driveline components and reducing the risk of operator injury. Slip clutches provide a safety margin and help maintain efficient power transfer by momentarily disengaging the driveline until the excessive torque diminishes.
4. Overload Protection Devices:
Some PTO drivelines are equipped with overload protection devices, such as torque limiters or electronic control systems. These devices monitor the torque levels in the driveline and automatically disengage or limit power transmission when the torque exceeds a safe threshold. By preventing the driveline from operating under extreme loads, overload protection devices safeguard the driveline components and maintain operator safety. These devices can be reset or adjusted once the excessive load is removed, allowing power transfer to resume.
5. Constant Velocity (CV) Joints:
PTO drivelines that utilize constant velocity (CV) joints offer several safety benefits. CV joints maintain a constant angular velocity, regardless of the operating angle of the driveline, reducing vibration and power loss. By providing smooth power transmission, CV joints minimize the risk of sudden jolts or jerks that could endanger operators or compromise the stability of the driven equipment. The consistent power transfer facilitated by CV joints enhances both operator safety and the overall efficiency of the driveline.
6. Operator Training and Safety Practices:
While not directly built into the driveline itself, operator training and safety practices play a crucial role in ensuring safe and efficient PTO driveline operation. It is essential for operators to receive comprehensive training on the proper use, maintenance, and safety protocols associated with PTO drivelines. This training should include guidelines for safe engagement and disengagement of the driveline, understanding the importance of safety shields and guards, and recognizing potential hazards and risks during operation. By following recommended safety practices, operators can minimize the likelihood of accidents or injuries and maintain efficient power transfer.
By combining these features and promoting proper operator training, PTO drivelines achieve a balance between efficient power transfer and operator safety. The incorporation of safety shields, shear pins or bolts, slip clutches, overload protection devices, and CV joints helps prevent accidents, protect driveline components, and ensure the well-being of operators. It is crucial to adhere to manufacturer guidelines and industry safety standards to maximize the effectiveness of these safety measures and maintain a safe working environment.
How do PTO drivelines enhance the performance of tractors and agricultural equipment?
PTO (Power Take-Off) drivelines play a crucial role in enhancing the performance of tractors and agricultural equipment. By providing a reliable and versatile power source, PTO drivelines improve the functionality, efficiency, and productivity of agricultural machinery. Here are several ways in which PTO drivelines enhance the performance of tractors and agricultural equipment:
1. Power Versatility:
– PTO drivelines enable tractors and agricultural equipment to utilize a wide range of power-driven implements and attachments. By connecting to the PTO shaft of a tractor, implements such as mowers, tillers, seeders, and balers can be powered directly, eliminating the need for separate engines or motors. This versatility allows farmers to perform multiple tasks using a single power source, reducing equipment redundancy and increasing operational efficiency.
2. Increased Efficiency:
– PTO drivelines contribute to increased efficiency by providing a direct power transfer mechanism. The driveline ensures minimal power loss during transmission, resulting in more efficient utilization of available power. This efficiency leads to improved performance and reduced fuel consumption, ultimately optimizing resource utilization and lowering operating costs.
3. Flexibility in Equipment Usage:
– PTO drivelines offer flexibility in equipment usage by allowing quick and easy attachment and detachment of implements. Farmers can rapidly switch between different implements, tailoring the equipment to suit specific tasks and field conditions. This flexibility enhances productivity as it reduces downtime associated with changing equipment, enabling farmers to adapt to changing agricultural needs efficiently.
4. Time Savings:
– PTO drivelines contribute to time savings by enabling faster and more efficient completion of agricultural tasks. Machinery powered by PTO drivelines can operate at higher speeds and cover larger areas, reducing the time required for tasks such as mowing, tilling, planting, and harvesting. Additionally, the direct power transfer provided by PTO drivelines eliminates the need for manual labor or slower power transmission methods, further enhancing productivity and time efficiency.
5. Enhanced Capability:
– PTO drivelines enhance the capability of tractors and agricultural equipment by enabling them to handle a broader range of tasks and operate specialized implements. For example, PTO-driven sprayers allow precise and efficient spraying of fertilizers and pesticides, ensuring optimal crop health. PTO-driven balers enable efficient baling and packaging of hay or other forage materials. The versatility and enhanced capability provided by PTO drivelines allow farmers to expand their operations and achieve higher levels of productivity.
6. Consistent Power Delivery:
– PTO drivelines ensure consistent power delivery to agricultural equipment, resulting in consistent and uniform operation. The power from the tractor or power source is transmitted directly to the driven machinery, maintaining a steady power input. Consistent power delivery helps ensure optimum performance, reducing variations in output quality and minimizing the need for rework or adjustments.
7. Improved Safety:
– PTO drivelines contribute to improved safety by reducing the need for direct operator interaction with moving parts. Implements and machinery powered by PTO drivelines often have guards and safety features in place to protect operators from potential hazards. Additionally, the direct power transfer eliminates the need for manual belt or chain drives, reducing the risk of entanglement or mechanical failures.
8. Advanced Technology Integration:
– PTO drivelines enable the integration of advanced technologies and features into agricultural equipment. For example, PTO-driven machinery can incorporate precision farming technologies, such as GPS guidance systems, automatic controls, and variable-rate application capabilities. These technologies enhance accuracy, efficiency, and input optimization, resulting in improved performance and increased yields.
Overall, PTO drivelines significantly enhance the performance of tractors and agricultural equipment by providing a versatile power source, increasing efficiency, enabling flexibility in equipment usage, saving time, enhancing capability, ensuring consistent power delivery, improving safety, and facilitating the integration of advanced technologies. These advantages contribute to increased productivity, improved operational effectiveness, and enhanced profitability in agricultural operations.
What is a PTO driveline and how does it function in agricultural and industrial machinery?
A PTO (Power Take-Off) driveline is a mechanical system used in agricultural and industrial machinery to transfer power from a power source, such as an engine or motor, to driven equipment or implements. It consists of several components that work together to transmit power efficiently and reliably. Let’s explore the key elements of a PTO driveline and how it functions in agricultural and industrial machinery:
1. Power Source:
The power source in a PTO driveline is typically an engine or motor, such as the one found in a tractor or industrial machine. It generates rotational power, which serves as the energy source for the entire system.
2. PTO Shaft:
The PTO shaft is a rotating shaft that extends from the power source to the driven equipment. It is designed to transmit power from the power source to the implement. The PTO shaft is connected to the power source at one end and to the driven equipment at the other end.
3. PTO Clutch:
The PTO clutch is a mechanism that allows the operator to engage or disengage the power transfer between the power source and the driven equipment. It is usually controlled by a lever or switch, enabling the operator to start or stop the power transmission as needed. The PTO clutch ensures that power is only transferred when required, providing control and safety during operation.
4. PTO Gearbox:
In some machinery, a PTO gearbox is used to adjust the speed and torque of the power transfer. The gearbox is situated between the power source and the PTO shaft. It contains a set of gears that can be switched or adjusted to modify the rotational speed and torque of the PTO shaft. This allows for the adaptation of power to suit different implements or tasks.
5. PTO Driven Equipment:
The driven equipment refers to the implements or machinery that receive power from the PTO driveline. In agricultural machinery, this can include equipment like plows, mowers, balers, seeders, and grain augers. In industrial machinery, it can involve devices such as pumps, generators, compressors, or conveyor systems. The PTO driveline provides the necessary power to drive these equipment and enable their intended functions.
Function in Agricultural Machinery:
In agricultural machinery, the PTO driveline plays a crucial role in powering various implements and equipment. When the PTO clutch is engaged, rotational power is transmitted from the tractor’s engine to the PTO shaft. The PTO shaft, in turn, transfers this power to the driven equipment, allowing it to perform its task. For example, a PTO-driven mower receives power through the PTO shaft, enabling it to rotate the cutting blades and mow the field. The PTO driveline provides a flexible and efficient means of powering agricultural implements, contributing to increased productivity and versatility in farming operations.
Function in Industrial Machinery:
In industrial machinery, the PTO driveline serves a similar purpose by transferring power from the main power source to various driven equipment. The PTO clutch is engaged to initiate power transfer, and the PTO shaft transmits rotational power to the driven equipment. This allows the equipment to perform its specific function. For example, in a pump application, the PTO driveline powers the pump, enabling it to generate fluid flow or pressure. In a conveyor system, the PTO driveline drives the conveyor belt, facilitating material transportation. The PTO driveline in industrial machinery ensures efficient power transmission, enabling the equipment to operate effectively in industrial settings.
Overall, the PTO driveline is a critical component in agricultural and industrial machinery, facilitating the transfer of power from a power source to driven equipment. By utilizing the PTO shaft, clutch, gearbox (if present), and other components, the PTO driveline provides a reliable and efficient means of power transmission, enhancing the functionality and performance of machinery in these sectors.
editor by CX 2024-04-02
China high quality for Farm Mini Tractors Small Pto Shaft Agricultural Sale 4X4 in Grass Machine Crawler El Salvador Petrol Engine Garden Tractor PTO Driveline
Product Description
| Size | 260 cm * 120 cm * 135 cm |
| Drive Wheel | 4WD |
| Power | 12(Kw) |
| Specification | 30-50HP |
| Fuel | Gas / Diesel |
| Weight | 680(kg) |
| Tyres sizes | 500-12/650-16 |
| Usage | Farm Tractor, Garden Tractor, Lawn Tractor |
This is part of the certificate, please contact us if you need more!
We can provide customers with customizable packaging, a large number of goods in stock, and a wide choice of freight routes.
Q1: Can I have a sample order?
A1: Yes, we accept sample order to test and check quality.
Q2: Do you have MOQ limit?
A2: Yes, we have MOQ limit for mass production, but it depends on model. Please contact us for details.
Q3: How about the lead time?
A3: Samples will takes 5-7 business days. Mass production will takes 25-30 days. It depends on quantity.
Q4: How about shipping and delivery time?
A4: Generally, Item will be shipped via Express, such as DHL, TNT, FedEx and UPS, delivery time is 3-7 business days. Airline and sea shipping also available.
In order to better serve customers, we now make the following disclaimer for the product information published on the website that contains text, pictures, and links:
1. The product picture may have a color difference with the actual product due to the different angle and light, as well as the display difference of the monitor. The picture is for reference only, the actual product shall prevail, please contact our staff for more details.
2. It is the customized product, not final retail product. Details, description, pictures, and specifications are subject to the final confirmed order.
3. The price is for reference only, the market price is fluctuating, and the price marked on this page is not the only basis for the final transaction. Please contact our sales staff to confirm the final price.
/* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1
| After-sales Service: | 6 Months |
|---|---|
| Warranty: | 6 Months |
| Type: | Wheel Tractor |
| Samples: |
US$ 16999/Piece
1 Piece(Min.Order) | Order Sample |
|---|
| Customization: |
Available
| Customized Request |
|---|
.shipping-cost-tm .tm-status-off{background: none;padding:0;color: #1470cc}
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Shipping Cost:
Estimated freight per unit. |
about shipping cost and estimated delivery time. |
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| Payment Method: |
|
|---|---|
|
Initial Payment Full Payment |
| Currency: | US$ |
|---|
| Return&refunds: | You can apply for a refund up to 30 days after receipt of the products. |
|---|
What factors should be considered when selecting the appropriate PTO driveline for an application?
When selecting the appropriate PTO (Power Take-Off) driveline for an application, several factors need to be considered to ensure optimal performance, efficiency, and safety. Here are some key factors to take into account:
1. Power Requirements:
– Determine the power requirements of the driven equipment. Consider the horsepower (HP) or kilowatt (kW) rating necessary to operate the equipment effectively. The PTO driveline should be capable of transmitting the required power without overloading or damaging the driveline components.
2. Speed and RPM:
– Identify the desired operating speed and RPM (Rotations Per Minute) of the driven equipment. The PTO driveline should be compatible with the required speed range to ensure efficient power transmission. Consider the maximum and minimum RPM ratings of the driveline and select one that matches the specific speed requirements of the application.
3. Torque Requirements:
– Determine the torque requirements of the driven equipment. Torque is the rotational force required to perform the intended task. Consider both the maximum and average torque demands during operation. Ensure that the selected PTO driveline can handle the torque levels without exceeding its maximum torque capacity or causing premature wear or failure.
4. Application Type:
– Consider the specific application and the type of equipment involved. Different applications may require different PTO driveline designs and features. For example, agricultural equipment such as mowers, balers, or tillers may benefit from a constant velocity (CV) PTO driveline to accommodate varying angles and speeds, while stationary equipment like generators or water pumps may use a non-constant velocity (non-CV) PTO driveline.
5. Safety Considerations:
– Evaluate the safety requirements of the application. Certain applications may require additional safety features such as shear bolts or slip clutches to protect against excessive loads, sudden obstructions, or torque spikes. Ensure that the selected PTO driveline incorporates the necessary safety mechanisms to prevent damage to the driveline and equipment, as well as to ensure the safety of operators and bystanders.
6. Durability and Maintenance:
– Consider the durability and maintenance requirements of the PTO driveline. Evaluate the quality and reliability of the driveline components, such as bearings, joints, and couplings. Choose a driveline that is built to withstand the demands of the application and requires minimal maintenance to ensure long-term performance and reduce downtime.
7. Compatibility:
– Ensure compatibility between the PTO driveline and the power source (e.g., tractor, engine). Consider the PTO driveline’s connection type, size (e.g., spline count, shaft diameter), and mounting configuration to ensure a proper fit and connection with the power source.
8. Environmental Conditions:
– Take into account the environmental conditions in which the PTO driveline will operate. Factors such as temperature extremes, exposure to moisture, dust, or chemicals can impact the driveline’s performance and longevity. Choose a driveline that is designed to withstand the specific environmental conditions of the application.
9. Manufacturer and Quality:
– Consider the reputation and reliability of the PTO driveline manufacturer. Opt for reputable manufacturers known for producing high-quality and durable driveline systems. Research customer reviews and seek recommendations from industry experts to ensure you choose a reliable and reputable brand.
By carefully considering these factors, you can select the most appropriate PTO driveline for your specific application. It is recommended to consult with manufacturers, industry experts, or equipment dealers to get further guidance and ensure the right driveline selection for your needs.
How do PTO drivelines enhance the performance of tractors and agricultural equipment?
PTO (Power Take-Off) drivelines play a crucial role in enhancing the performance of tractors and agricultural equipment. By providing a reliable and versatile power source, PTO drivelines improve the functionality, efficiency, and productivity of agricultural machinery. Here are several ways in which PTO drivelines enhance the performance of tractors and agricultural equipment:
1. Power Versatility:
– PTO drivelines enable tractors and agricultural equipment to utilize a wide range of power-driven implements and attachments. By connecting to the PTO shaft of a tractor, implements such as mowers, tillers, seeders, and balers can be powered directly, eliminating the need for separate engines or motors. This versatility allows farmers to perform multiple tasks using a single power source, reducing equipment redundancy and increasing operational efficiency.
2. Increased Efficiency:
– PTO drivelines contribute to increased efficiency by providing a direct power transfer mechanism. The driveline ensures minimal power loss during transmission, resulting in more efficient utilization of available power. This efficiency leads to improved performance and reduced fuel consumption, ultimately optimizing resource utilization and lowering operating costs.
3. Flexibility in Equipment Usage:
– PTO drivelines offer flexibility in equipment usage by allowing quick and easy attachment and detachment of implements. Farmers can rapidly switch between different implements, tailoring the equipment to suit specific tasks and field conditions. This flexibility enhances productivity as it reduces downtime associated with changing equipment, enabling farmers to adapt to changing agricultural needs efficiently.
4. Time Savings:
– PTO drivelines contribute to time savings by enabling faster and more efficient completion of agricultural tasks. Machinery powered by PTO drivelines can operate at higher speeds and cover larger areas, reducing the time required for tasks such as mowing, tilling, planting, and harvesting. Additionally, the direct power transfer provided by PTO drivelines eliminates the need for manual labor or slower power transmission methods, further enhancing productivity and time efficiency.
5. Enhanced Capability:
– PTO drivelines enhance the capability of tractors and agricultural equipment by enabling them to handle a broader range of tasks and operate specialized implements. For example, PTO-driven sprayers allow precise and efficient spraying of fertilizers and pesticides, ensuring optimal crop health. PTO-driven balers enable efficient baling and packaging of hay or other forage materials. The versatility and enhanced capability provided by PTO drivelines allow farmers to expand their operations and achieve higher levels of productivity.
6. Consistent Power Delivery:
– PTO drivelines ensure consistent power delivery to agricultural equipment, resulting in consistent and uniform operation. The power from the tractor or power source is transmitted directly to the driven machinery, maintaining a steady power input. Consistent power delivery helps ensure optimum performance, reducing variations in output quality and minimizing the need for rework or adjustments.
7. Improved Safety:
– PTO drivelines contribute to improved safety by reducing the need for direct operator interaction with moving parts. Implements and machinery powered by PTO drivelines often have guards and safety features in place to protect operators from potential hazards. Additionally, the direct power transfer eliminates the need for manual belt or chain drives, reducing the risk of entanglement or mechanical failures.
8. Advanced Technology Integration:
– PTO drivelines enable the integration of advanced technologies and features into agricultural equipment. For example, PTO-driven machinery can incorporate precision farming technologies, such as GPS guidance systems, automatic controls, and variable-rate application capabilities. These technologies enhance accuracy, efficiency, and input optimization, resulting in improved performance and increased yields.
Overall, PTO drivelines significantly enhance the performance of tractors and agricultural equipment by providing a versatile power source, increasing efficiency, enabling flexibility in equipment usage, saving time, enhancing capability, ensuring consistent power delivery, improving safety, and facilitating the integration of advanced technologies. These advantages contribute to increased productivity, improved operational effectiveness, and enhanced profitability in agricultural operations.
What are the key components of a PTO driveline system and how do they work together?
A PTO (Power Take-Off) driveline system consists of several key components that work together to facilitate power transmission from a power source to driven equipment. Each component plays a specific role in ensuring the efficient and reliable transfer of rotational power. Let’s explore the key components of a PTO driveline system and how they work together:
1. Power Source:
The power source in a PTO driveline system is typically an engine or motor, such as the one found in a tractor or industrial machine. The power source generates rotational power, which serves as the energy source for the entire system. The power generated by the engine is harnessed and transferred to the PTO driveline for further transmission.
2. PTO Shaft:
The PTO shaft is a rotating shaft that extends from the power source to the driven equipment. It is the primary component responsible for transmitting power from the power source to the implement. The PTO shaft is connected to the power source at one end, typically through a PTO coupling, and to the driven equipment at the other end. As the power source rotates, the rotational motion is transferred along the PTO shaft to drive the implement.
3. PTO Clutch:
The PTO clutch is a mechanism that allows the operator to engage or disengage the power transfer between the power source and the driven equipment. It is usually controlled by a lever or switch within easy reach of the operator. When the PTO clutch is engaged, the power from the power source is transmitted through the PTO shaft to the implement. Conversely, disengaging the PTO clutch interrupts the power transfer, ensuring that power is only transmitted when needed. The PTO clutch provides control and safety during operation, allowing the operator to start or stop power transmission as required.
4. PTO Gearbox:
Some machinery may incorporate a PTO gearbox between the power source and the PTO shaft. The PTO gearbox is responsible for adjusting the rotational speed and torque of the power transfer. It contains a set of gears that can be switched or adjusted to modify the speed and torque output of the PTO shaft. By changing the gear ratios, the PTO gearbox allows operators to adapt the power transmission to suit different implements or tasks. This enables the use of implements that require varying rotational speeds or different levels of torque, enhancing the versatility of the PTO driveline system.
5. PTO Driven Equipment:
The driven equipment refers to the implements or machinery that receive power from the PTO driveline system. This can include a wide range of equipment, such as mowers, balers, sprayers, augers, pumps, or generators. The PTO driveline system transfers rotational power from the power source through the PTO shaft to the driven equipment, enabling them to perform their specific functions. The driven equipment may have input shafts or connections designed to receive the PTO shaft and convert the rotational power into the desired output, such as cutting, baling, spraying, or generating electricity.
These key components of a PTO driveline system work together in a coordinated manner to achieve effective power transmission. The power generated by the engine is transferred through the PTO clutch to the PTO shaft. If a PTO gearbox is present, it can adjust the speed and torque of the power before it reaches the driven equipment. The PTO shaft then transmits the rotational power to the driven equipment, allowing them to perform their intended functions. The operator has control over the power transmission process through the PTO clutch, enabling them to start or stop the power transfer as needed.
Overall, the key components of a PTO driveline system collaborate to provide a reliable and efficient means of power transmission from the power source to the driven equipment. This facilitates a wide range of agricultural and industrial applications, enhancing the functionality, versatility, and productivity of machinery in these sectors.
editor by CX 2024-03-12
China factory China Pto Shaft Manufacturer OEM / ODM Agricultural Machines Cardan Universal Coupling Tractors Pto Shaft with Splined Bush Power Take off Shafts PTO Driveline
Product Description
Professional CNC Machining Parts Supplier-HangZhou XINGXIHU (WEST LAKE) DIS.NG PRECISION INDUSTRY CO.,LTD.-Focus on & Professional
| Material: | Aluminum (6061-T6, 6063, 7075-T6,5052) etc… |
| Brass/Copper/Bronze etc… | |
| Stainless Steel (201, 302, 303, 304, 316, 420, 430) etc… | |
| Steel (mild steel, Q235, 20#, 45#) etc… | |
| Plastic (ABS, Delrin, PP, PE, PC, Acrylic) etc… | |
| Process: | CNC Machining, turning,milling, lathe machining, boring, grinding, drilling etc… |
| Surface treatment: | Clear/color anodized; Hard anodized; Powder-coating;Sand-blasting; Painting; |
| Nickel plating; Chrome plating; Zinc plating; Silver/gold plating; | |
| Black oxide coating, Polishing etc… | |
| Gerenal Tolerance:(+/-mm) | CNC Machining: 0.005 |
| Turning: 0.005 | |
| Grinding(Flatness/in2): 0.005 | |
| ID/OD Grinding: 0.002 | |
| Wire-Cutting: 0.003 | |
| Certification: | ISO9001:2008 |
| Experience: | 15 years of CNC machining products |
| Packaging : | Standard: carton with plastic bag protecting |
| For large quantity: pallet or as required | |
| Lead time : | In general:15-30days |
| Term of Payment: | T/T, Paypal, Western Union, L/C, etc |
| Minimum Order: | Comply with customer’s demand |
| Delivery way: | Express(DHL,Fedex, UPS,TNT,EMS), By Sea, By air, or as required |
/* March 10, 2571 17:59:20 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1
| Application: | Auto and Motorcycle Accessory, Machinery Accessory |
|---|---|
| Standard: | GB, EN, API650, China GB Code, JIS Code, TEMA, ASME |
| Surface Treatment: | Polishing |
| Production Type: | Mass Production |
| Machining Method: | CNC Machining |
| Material: | Steel, Brass, Alloy, Copper, Aluminum, Iron |
| Samples: |
US$ 1/Piece
1 Piece(Min.Order) | |
|---|
| Customization: |
Available
| Customized Request |
|---|
Can PTO drivelines be adapted for use in both agricultural and industrial settings?
Yes, PTO (Power Take-Off) drivelines can be adapted for use in both agricultural and industrial settings. PTO drivelines are versatile and widely utilized in various applications, including agricultural machinery, construction equipment, forestry machinery, and industrial machinery. Let’s explore how PTO drivelines can be adapted for different settings:
1. Agricultural Settings:
– PTO drivelines have been extensively used in agriculture for decades. They are commonly found in tractors, combine harvesters, balers, mowers, and other agricultural equipment. In agricultural settings, PTO drivelines are primarily used to transfer power from the tractor’s engine to various implements, such as rotary cutters, grain augers, pumps, and sprayers. These drivelines are designed to withstand the demanding conditions typically encountered in agricultural operations, including exposure to dust, debris, and uneven terrain. PTO drivelines for agriculture often feature durable construction, robust components, and protective measures such as shields and guards to ensure operator safety and reliable power transfer.
2. Industrial Settings:
– PTO drivelines can also be adapted for use in industrial settings. Industrial machinery, such as generators, pumps, compressors, and conveyors, often require a power source to drive their operations. PTO drivelines can be employed to transfer power from an engine or motor to these industrial machines. However, certain modifications and adaptations may be necessary to suit the specific requirements of the industrial application. This can include adjusting the speed and torque output of the driveline, incorporating specialized couplings or adapters, and implementing additional safety features to meet industrial safety standards. PTO drivelines used in industrial settings are typically designed to withstand heavy loads, continuous operation, and robust working conditions.
3. Adaptability and Compatibility:
– One of the advantages of PTO drivelines is their adaptability and compatibility with various equipment and machinery. The standardized nature of PTO shafts and connections allows for easy interchangeability between different implements and machines, regardless of whether they are used in agricultural or industrial settings. This interchangeability enables farmers, contractors, and operators to utilize the same PTO driveline across different equipment, reducing the need for multiple drivelines and enhancing operational efficiency. However, it is essential to ensure that the driveline’s specifications, such as torque rating, speed rating, and size, are compatible with the specific requirements of the equipment and application.
4. Considerations for Adaptation:
– When adapting PTO drivelines for different settings, it is crucial to consider factors such as power requirements, operating conditions, safety regulations, and equipment compatibility. The specific needs of the application, including the torque, speed, and operating angles, should be carefully evaluated to choose the appropriate driveline components and configurations. It may be necessary to consult equipment manufacturers, engineers, or experts in driveline systems to ensure proper adaptation and compatibility.
5. Safety and Efficiency:
– Regardless of the setting, safety and efficiency remain paramount when adapting PTO drivelines. Safety measures, such as shields, guards, shear pins, slip clutches, and overload protection devices, should be incorporated to protect operators and prevent accidents. Regular maintenance and inspections are essential to ensure the driveline’s optimal performance and longevity. Lubrication, alignment, and proper usage practices should be followed to maximize efficiency and reduce wear and tear.
In conclusion, PTO drivelines can be adapted for use in both agricultural and industrial settings. Their versatility, compatibility, and interchangeability make them suitable for a wide range of applications. By considering the specific requirements of the setting, incorporating necessary adaptations, and prioritizing safety and efficiency, PTO drivelines can deliver reliable power transfer in various agricultural and industrial environments.
How do PTO drivelines enhance the performance of tractors and agricultural equipment?
PTO (Power Take-Off) drivelines play a crucial role in enhancing the performance of tractors and agricultural equipment. By providing a reliable and versatile power source, PTO drivelines improve the functionality, efficiency, and productivity of agricultural machinery. Here are several ways in which PTO drivelines enhance the performance of tractors and agricultural equipment:
1. Power Versatility:
– PTO drivelines enable tractors and agricultural equipment to utilize a wide range of power-driven implements and attachments. By connecting to the PTO shaft of a tractor, implements such as mowers, tillers, seeders, and balers can be powered directly, eliminating the need for separate engines or motors. This versatility allows farmers to perform multiple tasks using a single power source, reducing equipment redundancy and increasing operational efficiency.
2. Increased Efficiency:
– PTO drivelines contribute to increased efficiency by providing a direct power transfer mechanism. The driveline ensures minimal power loss during transmission, resulting in more efficient utilization of available power. This efficiency leads to improved performance and reduced fuel consumption, ultimately optimizing resource utilization and lowering operating costs.
3. Flexibility in Equipment Usage:
– PTO drivelines offer flexibility in equipment usage by allowing quick and easy attachment and detachment of implements. Farmers can rapidly switch between different implements, tailoring the equipment to suit specific tasks and field conditions. This flexibility enhances productivity as it reduces downtime associated with changing equipment, enabling farmers to adapt to changing agricultural needs efficiently.
4. Time Savings:
– PTO drivelines contribute to time savings by enabling faster and more efficient completion of agricultural tasks. Machinery powered by PTO drivelines can operate at higher speeds and cover larger areas, reducing the time required for tasks such as mowing, tilling, planting, and harvesting. Additionally, the direct power transfer provided by PTO drivelines eliminates the need for manual labor or slower power transmission methods, further enhancing productivity and time efficiency.
5. Enhanced Capability:
– PTO drivelines enhance the capability of tractors and agricultural equipment by enabling them to handle a broader range of tasks and operate specialized implements. For example, PTO-driven sprayers allow precise and efficient spraying of fertilizers and pesticides, ensuring optimal crop health. PTO-driven balers enable efficient baling and packaging of hay or other forage materials. The versatility and enhanced capability provided by PTO drivelines allow farmers to expand their operations and achieve higher levels of productivity.
6. Consistent Power Delivery:
– PTO drivelines ensure consistent power delivery to agricultural equipment, resulting in consistent and uniform operation. The power from the tractor or power source is transmitted directly to the driven machinery, maintaining a steady power input. Consistent power delivery helps ensure optimum performance, reducing variations in output quality and minimizing the need for rework or adjustments.
7. Improved Safety:
– PTO drivelines contribute to improved safety by reducing the need for direct operator interaction with moving parts. Implements and machinery powered by PTO drivelines often have guards and safety features in place to protect operators from potential hazards. Additionally, the direct power transfer eliminates the need for manual belt or chain drives, reducing the risk of entanglement or mechanical failures.
8. Advanced Technology Integration:
– PTO drivelines enable the integration of advanced technologies and features into agricultural equipment. For example, PTO-driven machinery can incorporate precision farming technologies, such as GPS guidance systems, automatic controls, and variable-rate application capabilities. These technologies enhance accuracy, efficiency, and input optimization, resulting in improved performance and increased yields.
Overall, PTO drivelines significantly enhance the performance of tractors and agricultural equipment by providing a versatile power source, increasing efficiency, enabling flexibility in equipment usage, saving time, enhancing capability, ensuring consistent power delivery, improving safety, and facilitating the integration of advanced technologies. These advantages contribute to increased productivity, improved operational effectiveness, and enhanced profitability in agricultural operations.
What benefits do PTO drivelines offer for tasks like tilling, mowing, and harvesting?
PTO (Power Take-Off) drivelines offer several benefits for tasks like tilling, mowing, and harvesting in agricultural operations. These benefits contribute to increased efficiency, improved productivity, and enhanced performance in these specific tasks. Let’s explore the advantages that PTO drivelines provide for each of these tasks:
Tilling:
1. Powerful and Efficient Operation: PTO drivelines enable tilling equipment, such as rotary tillers or disc harrows, to efficiently break up and prepare the soil for planting. The rotational power transmitted through the PTO shaft provides the necessary force for the tines or blades of the tiller to penetrate the soil, ensuring thorough tillage and soil preparation.
2. Uniform and Consistent Tilling: PTO-driven tillers offer consistent and uniform tilling depth and quality throughout the field. The power generated by the power source is evenly distributed through the PTO driveline, resulting in uniform tilling across the entire working width of the implement. This helps create an optimal seedbed for planting, promoting seed germination and crop growth.
3. Versatility and Adjustability: PTO drivelines allow for the use of different types and sizes of tillage implements, providing flexibility and adaptability to varying soil conditions and farming practices. Operators can easily attach and detach different tillage equipment to the PTO shaft, enabling them to switch between implements based on the specific requirements of the soil and crops.
Mowing:
1. Efficient Cutting: PTO-driven mowers, whether rotary or flail mowers, provide efficient cutting performance. The high rotational speed and power transmitted through the PTO driveline enable the mower blades to effectively cut through grass, weeds, or crops, resulting in a well-maintained and visually appealing appearance of the mowed area.
2. Wide Coverage and Reduced Time: PTO-driven mowers typically have wide cutting widths, allowing operators to cover a larger area in less time. This reduces the overall mowing time, increasing efficiency and productivity. The power transmitted through the PTO driveline facilitates the swift operation of the mower, ensuring efficient cutting even in dense vegetation.
3. Adjustable Cutting Height: PTO drivelines allow for easy adjustment of the cutting height of the mower. Operators can modify the height of the mower deck or attachment, ensuring precise cutting based on the desired aesthetic or functional requirements. This flexibility in cutting height adjustment enhances the versatility of PTO-driven mowers for various applications, such as maintaining lawns, meadows, or pastures.
Harvesting:
1. Powerful Harvesting: PTO drivelines provide the necessary power to operate harvesting equipment, such as combines, forage harvesters, or balers. The high torque and rotational power transmitted through the PTO shaft enable efficient harvesting of crops, ensuring smooth operation and reduced crop loss during the process.
2. Improved Harvesting Capacity: PTO-driven harvesting equipment often features wider headers or cutting widths, allowing for increased harvesting capacity. The power transferred through the PTO driveline enables the equipment to cover a larger area, improving overall harvesting efficiency and reducing the time required to complete the task.
3. Integration with Other Equipment: PTO drivelines facilitate the integration of various harvesting equipment with other implements or attachments. For example, a PTO-driven combine harvester can be equipped with a straw chopper or a grain cart, which can be powered by the same PTO driveline. This integration enhances the efficiency of the overall harvesting process and simplifies the logistics of crop collection and storage.
In summary, PTO drivelines offer several benefits for tasks like tilling, mowing, and harvesting. They provide powerful and efficient operation, uniform and consistent performance, versatility and adjustability, wide coverage and reduced time, adjustable cutting height, and increased harvesting capacity. These advantages contribute to improved efficiency, productivity, and performance in agricultural operations, helping farmers achieve optimal results in these critical tasks.
editor by CX 2024-01-08
China OEM for Farm Mini Tractors Small Pto Shaft Agricultural Sale 4X4 in Grass Machine Crawler El Salvador Petrol Engine Garden Tractor PTO Driveline
Product Description
| Size | 260 cm * 120 cm * 135 cm |
| Drive Wheel | 4WD |
| Power | 12(Kw) |
| Specification | 30-50HP |
| Fuel | Gas / Diesel |
| Weight | 680(kg) |
| Tyres sizes | 500-12/650-16 |
| Usage | Farm Tractor, Garden Tractor, Lawn Tractor |
This is part of the certificate, please contact us if you need more!
We can provide customers with customizable packaging, a large number of goods in stock, and a wide choice of freight routes.
Q1: Can I have a sample order?
A1: Yes, we accept sample order to test and check quality.
Q2: Do you have MOQ limit?
A2: Yes, we have MOQ limit for mass production, but it depends on model. Please contact us for details.
Q3: How about the lead time?
A3: Samples will takes 5-7 business days. Mass production will takes 25-30 days. It depends on quantity.
Q4: How about shipping and delivery time?
A4: Generally, Item will be shipped via Express, such as DHL, TNT, FedEx and UPS, delivery time is 3-7 business days. Airline and sea shipping also available.
In order to better serve customers, we now make the following disclaimer for the product information published on the website that contains text, pictures, and links:
1. The product picture may have a color difference with the actual product due to the different angle and light, as well as the display difference of the monitor. The picture is for reference only, the actual product shall prevail, please contact our staff for more details.
2. It is the customized product, not final retail product. Details, description, pictures, and specifications are subject to the final confirmed order.
3. The price is for reference only, the market price is fluctuating, and the price marked on this page is not the only basis for the final transaction. Please contact our sales staff to confirm the final price.
|
Shipping Cost:
Estimated freight per unit. |
To be negotiated |
|---|
| After-sales Service: | 6 Months |
|---|---|
| Warranty: | 6 Months |
| Type: | Wheel Tractor |
| Samples: |
US$ 16999/Piece
1 Piece(Min.Order) | Order Sample |
|---|
| Customization: |
Available
| Customized Request |
|---|
How do PTO drivelines accommodate variations in length and connection methods?
PTO (Power Take-Off) drivelines are designed to accommodate variations in length and connection methods to provide flexibility and compatibility with different equipment and applications. Here’s how PTO drivelines achieve this:
1. Telescoping Design:
– PTO drivelines often feature a telescoping design, allowing for adjustable length. Telescoping drivelines consist of two or more shaft sections that can slide within one another, similar to a telescope. This design enables the driveline to extend or retract to match the required length for connecting the power source (e.g., tractor) to the implement. By adjusting the length, telescoping drivelines can accommodate variations in the distance between the power source and the implement, ensuring a proper fit and efficient power transfer.
2. Splined Connections:
– PTO drivelines commonly use splined connections to ensure secure and reliable power transmission. Splines are ridges or grooves on the driveline shaft and corresponding mating components. They provide a positive engagement and torque transfer between the driving and driven shafts. Splined connections allow for variations in length and also provide some flexibility in alignment. By sliding the shaft sections within the telescoping design, operators can align the splined connections to achieve proper engagement and compensate for small misalignments.
3. Shear Pins and Slip Clutches:
– PTO drivelines incorporate shear pins or slip clutches as safety devices to protect against sudden overloads or obstructions. Shear pins are designed to break when excessive torque is applied to the driveline, preventing damage to the driveline components. Slip clutches, on the other hand, allow for controlled slippage when a certain torque threshold is exceeded. These safety mechanisms not only protect the driveline but also accommodate slight variations in length and sudden changes in load. They provide a degree of flexibility and help prevent driveline damage in case of unexpected stress or resistance.
4. Interchangeable Components:
– PTO drivelines often utilize interchangeable components, such as yokes, couplings, and adapters, to accommodate different connection methods. These components allow for compatibility between the driveline and various implements or equipment. For example, driveline yokes are available in different sizes, styles, and connection types, such as round, square, or hexagonal bores. This interchangeability enables operators to select the appropriate components that match the connection methods used by their specific equipment, ensuring a secure and proper fit.
5. Manufacturer Specifications:
– PTO drivelines are designed and manufactured according to specific standards and guidelines provided by the manufacturers. These specifications outline the maximum and minimum length requirements, connection methods, torque ratings, and other parameters necessary for safe and efficient operation. Operators should refer to the manufacturer’s guidelines and recommendations to ensure that the driveline accommodates any variations in length and connection methods within the specified limits.
6. Customization and Adaptation:
– In some cases, PTO drivelines may require customization or adaptation to accommodate unique length or connection requirements. This can involve modifying the length of the driveline shafts, using different adapters or couplings, or even ordering custom-made driveline assemblies. Consulting with driveline manufacturers, equipment suppliers, or driveline specialists can help determine the best approach for accommodating specific variations in length and connection methods.
In summary, PTO drivelines accommodate variations in length and connection methods through telescoping designs, splined connections, shear pins, slip clutches, interchangeable components, and adherence to manufacturer specifications. These features ensure flexibility, compatibility, and reliable power transfer between the power source and the implement, regardless of the specific length or connection requirements of the equipment or application.
How do PTO drivelines handle fluctuations in load and torque during operation?
PTO (Power Take-Off) drivelines are designed to handle fluctuations in load and torque during operation to ensure efficient power transfer and protect the driveline components. Here are the key aspects of how PTO drivelines handle these fluctuations:
1. Torque Limiting Devices:
– PTO drivelines often incorporate torque limiting devices to protect against excessive torque and sudden fluctuations in load. These devices, such as shear pins, slip clutches, or overload clutches, are designed to disconnect or slip when the torque exceeds a predetermined limit. By disengaging or slipping, these devices prevent damage to the driveline components and the connected machinery. Once the torque returns to a safe level, the driveline can resume normal operation.
2. Torque Converters:
– Some PTO drivelines utilize torque converters to handle fluctuations in load and torque. Torque converters are fluid coupling devices that provide a smooth and gradual transfer of torque. They can absorb and dampen sudden changes in load, providing a buffer between the power source and the driven equipment. Torque converters can help minimize stress on the driveline components and reduce the impact of load fluctuations on the overall system.
3. Spring-Loaded Tensioners:
– PTO drivelines often incorporate spring-loaded tensioners to maintain proper tension in the driveline. These tensioners ensure that the driveline remains engaged and properly aligned during operation, even when there are fluctuations in load or torque. The spring-loaded mechanism allows the tensioner to automatically adjust and compensate for changes in tension, helping to minimize slack and ensure consistent power transmission.
4. Robust Driveline Components:
– PTO driveline components, such as shafts, universal joints, and yokes, are designed to be robust and capable of handling fluctuations in load and torque. They are typically manufactured using high-strength materials and undergo rigorous testing to ensure durability and performance. The driveline components are engineered to withstand the anticipated loads and torque variations encountered during operation, reducing the risk of failures or premature wear.
5. Proper Lubrication:
– Adequate lubrication of the driveline components is essential for handling load and torque fluctuations. Proper lubrication helps reduce friction, dissipate heat, and maintain smooth operation even under varying loads. Lubrication also contributes to the longevity and reliability of the driveline components by minimizing wear and preventing damage due to excessive friction. Regular lubrication maintenance according to the manufacturer’s recommendations is crucial for optimal performance.
6. Operator Skill and Awareness:
– The operator’s skill and awareness play a significant role in handling load and torque fluctuations in PTO drivelines. Operators should be trained to operate the equipment within safe load limits and to anticipate and respond to changes in load or torque. Proper monitoring of the equipment during operation can help identify any abnormal fluctuations and take appropriate action to prevent damage to the driveline components.
7. System Design and Engineering:
– PTO drivelines are designed and engineered with load and torque fluctuations in mind. System designers analyze the expected operating conditions and select appropriate driveline components and configurations to ensure reliable performance. Factors such as the anticipated load variations, duty cycles, and equipment requirements are considered during the design phase to create a driveline system that can handle the expected fluctuations in load and torque.
In summary, PTO drivelines handle fluctuations in load and torque through the use of torque limiting devices, torque converters, spring-loaded tensioners, robust driveline components, proper lubrication, operator skill and awareness, and thoughtful system design. These features and considerations contribute to the safe and efficient operation of PTO drivelines, allowing them to adapt to changing load conditions while protecting the driveline components and the connected machinery.
How do PTO drivelines contribute to power transmission from tractors to implements?
PTO (Power Take-Off) drivelines play a crucial role in facilitating power transmission from tractors to implements in agricultural and industrial applications. They provide a reliable and efficient mechanism for transferring rotational power from the tractor’s engine to various implements. Let’s explore how PTO drivelines contribute to power transmission in more detail:
1. Direct Power Transfer:
A PTO driveline allows for direct power transfer from the tractor’s engine to the implement. When the PTO is engaged, the rotational power generated by the engine is transmitted through the driveline without the need for additional power sources or intermediate components. This direct power transfer ensures efficiency and minimizes power losses, allowing the implement to receive the full power output of the tractor’s engine.
2. Rotational Speed and Torque:
PTO drivelines enable the adjustment of rotational speed and torque to match the requirements of different implements. Tractors often have multiple PTO speed options, typically 540 or 1,000 revolutions per minute (RPM), although other speeds may be available. The PTO driveline allows the operator to select the appropriate speed for the implement being used. This flexibility ensures that the implement operates at the optimal speed, maximizing its efficiency and performance.
3. Standardization and Compatibility:
PTO drivelines are standardized across different tractor makes and models, ensuring compatibility with a wide range of implements. There are industry-standard PTO shaft sizes and configurations, such as the 6-spline or 21-spline shafts, which allow for easy connection between the tractor and implement. This standardization and compatibility enable farmers and operators to use a variety of implements with their tractors, expanding the versatility and functionality of their equipment.
4. Safety Features:
PTO drivelines incorporate safety features to protect operators and prevent accidents. One important safety feature is the PTO clutch, which allows for the engagement and disengagement of the power transmission. The clutch provides control over the power transfer process, allowing operators to stop the power flow when necessary, such as during implement attachment or detachment. Safety shields or guards are also commonly used to cover the rotating PTO shaft, preventing accidental contact and reducing the risk of injury.
5. Ease of Use:
PTO drivelines are designed for ease of use, making it convenient for operators to connect and disconnect implements. Implement attachment typically involves aligning the PTO shaft with the implement’s input shaft and securing it with a locking mechanism or a quick coupler. This process is relatively straightforward and can be done quickly, allowing for efficient implement changes during operations. The ease of use provided by PTO drivelines saves time and enhances productivity in agricultural and industrial settings.
6. Versatility and Productivity:
PTO drivelines contribute to the versatility and productivity of agricultural and industrial machinery. The ability to connect a wide range of implements, such as mowers, balers, seeders, and sprayers, to the tractor through the PTO driveline enables operators to perform various tasks with a single machine. This versatility eliminates the need for multiple dedicated power sources or specialized equipment, optimizing resource utilization and maximizing productivity in farming and industrial operations.
Overall, PTO drivelines play a vital role in enabling power transmission from tractors to implements. Through direct power transfer, adjustable rotational speed and torque, standardization and compatibility, safety features, ease of use, and versatility, PTO drivelines ensure efficient and effective power transmission. They enhance the functionality and productivity of agricultural and industrial machinery, enabling operators to accomplish a wide range of tasks with their tractors and implements.
editor by CX 2023-09-21
China manufacturer CE Proved Pto Connected Rotary Tiller Rotary Rotavator for Tractors pto shaft diagram
Product Description
Specification:
| Mode | RT-85 | RT-95 | RT-105 | RT-115 | RT-125 | RT-135 |
| Dimension(mm) | 950*550*560 | 1050*550*560 | 1150*550*560 | 1250*550*560 | 1350*550*560 | 1450*550*560 |
| Working width(cm) | 85 | 95 | 105 | 115 | 125 | 135 |
| PTO Input speed(rpm) | 540r/min | 540r/min | 540r/min | 540r/min | 540r/min | 540r/min |
| Weight(Kg) | 110kg | 115kg | 125kg | 135kg | 145kg | 155kg |
| Number of blades | 16 | 16 | 20 | 24 | 28 | 32 |
| Tilling depth(cm) | 8-12 | 8-12 | 8-12 | 8-12 | 8-12 | 8-12 |
| Packing size(mm) | 1060*650*660 | 1160*650*660 | 1260*650*660 | 1360*650*660 | 1460*650*660 | 1560*650*660 |
| Power required | 15-25HP | 15-25HP | 15-25HP | 20-30HP | 20-30HP | 20-30HP |
————————— PRODUCT ATTRIBUTE ————————-
1. Transmission: Chain driven.
2. Gravity gearbox is made of casting iron. Material performance is better. Not easy broken.
3. The suspension plate shape is not easy to deform.
4. Chain device hand adjustable. More easy and reliable.
5. Side protection plates are added CZPT the rear deflection. This device prevents the soil flying out.
6. The tilling height can be adjustable.
7. The structure is firm and stable.
———————-
Company Profile
HangZhou CZPT Industry & Trade Co., Ltd., is a professional manufacturer and exporter of whole set of agriculture machines and garden tools. Our company was established since 2003 with Hanma Industry Company.
Our main products include rotovator, flail mower, finishing mower, CZPT mower, wood chipper, plow, cultivator, potato harvester/ planter and Japanese tractor parts, etc. Due to our super International quality standard and rapid & excellent after-sales service, CZPT machines are greatly popular in various markets around the world, and already reached to Europe, North America, South America, Australia, almost covers 80 countries in World.
LEFA always believe that we will take better farming life to you by top-quality laser cutting machine & CNC bending machine & professional paint-spraying & strong welding.
PROFESSIONAL PRODUCTION:
1.Professional team with rich experience
2.Powerful factory strength with CE certification
3.Best after-sales service
Packing & Shipping
Packaging Detail: Iron pallet or wooden cases
Delivery Detail: By sea or By air
1. Waterproof packing with the international export standard by 20ft, 40ftcontainer.
Wooden Case or Iron Pallet.
2. The whole set of machines size are large as normal, so we will use Waterproof materials to pack
all of them. The motor, gear box or other easily damaged parts, we will put them into box.
We have a professional shipping department, they will try their best to save your container quantity.
Machine videos in YOUTOBE
EFDL SIDE MOWERS
EFGL SIDE MOWERS
FM FINISHING MOWERS
TM CZPT MOWERS
RT ROTARY TILLERS
https://youtu.be/d3H1-yXUImc AP-90 POTATO HARVESTER
https://youtu.be/AAkgnV_bY80 LF-PT32 POTATO PLANTER
https://youtu.be/66geQQOUTLY wood chipper BX-42
https://youtu.be/iIVOwCTCl_c HAY BALER
FAQ:
Q1. How to buy 3 point rotary tiller?
Inquiry ———> Quotation ——–>Price reasonable ——->Check with specification —–>Proforma Invoice sent ————>Payment made ——-> Producing the items ——->Product shipment ———–> Customer confirm
Q2.How long is the delivery date for agriculture machinery cultivator?
A:In general, we can ship the goods within 30-45 days after receiving your payment. Of course, it also depends on your quantity.
Q3. How can I get to your factory to buy tractor cultivator?
A:We are located in HangZhou, only 1 hour’s distance to ZheJiang or HangZhou. You can fly to ZheJiang /HangZhou/HangZhou Airport , the transportation is very convenient
Q4.Do you have stock for rotary tiller?
A:In general, we have some stock, while if you need a bulk order, we still need time to produce it. Of course, we will inform all details you before your payment.
Q5: What’s your main products?
A: Our products are covered almost all farm machines and Japanese tractors parts, we can meet your any demands.
Q6. What is your terms of payment?
A: T/T, L/C, Paypal, Western Union
| Type: | Rotary Tiller |
|---|---|
| Application Field: | Agriculture, Forestry |
| Farming Policy: | Dry Cultivating Machinery |
| Power Source: | Tractor |
| Operation: | Soil Preparation Machinery, Movable Operation |
| Certification: | CE |
| Customization: |
Available
| Customized Request |
|---|
Choosing the Right PTO for Your Machine
There are many types of PTOs, and you may be wondering which one is the best choice for your machine. In this article, you’ll learn about Splined PTOs, Reverse PTOs, and Independent PTOs. Choosing the right PTO for your needs will allow you to operate your machine more efficiently.
LPTO
LPTOs can be dangerous for operators. They should stay at a safe distance from them to avoid getting entangled in the rotating shaft. If an operator gets caught, he or she could sustain severe injuries or even death. Safety precautions include wearing clothing that does not cling to the shaft.
There are many types of PTOs. Some of them support high power applications. These models have different shafts with varying spline configurations. Type 3 shafts have 20 splines, while Type 2 shafts have just 10. Type 3 and Type 2 shafts are referred to as large 1000 and small 1000 respectively by farmers.
The power that drives the PTO shaft comes from the gearbox through the countershaft. Standardizing the PTO speed helps to design equipment around the given speed. For example, a threshing machine is supposed to run at a specific peripheral velocity of the threshing cylinder, so pulley arrangements are usually designed with that speed in mind.
Because the PTO shaft is often low to the ground, it is easier to handle it from a kneeling position. Using a good surface to place the implement on will help you align the splines properly. To make this process easier, use a floor mat, a carpet, or a sturdy piece of cardboard. Once you have positioned the shaft on the PTO, press the locking pin button. If the PTO shaft is stuck, jiggling the implement a bit will help it slide into position.
Reverse PTO
There are several different ways to reverse the PTO shaft. Some older Massey Ferguson style tractors are designed to reverse the PTO shaft by turning it backward. This feature is useful for raising upright silo unloaders. The first method involves driving backward with the rear wheel jacked up and rotating while the rear wheel spins. This method is also useful for reversing a baler or unplugging a baler.
Another option is to install a reverse PTO adapter. These adapters are available for all types of PTOs. A reverse PTO is an excellent choice for any implement that can get stuck when rotating in one direction. However, it should only be used when it is absolutely necessary. The reverse PTO should not be rotated too far backward or for too long.
There are also different types of PTO shafts. Some transfer energy faster than others. That is why a large tractor’s PTO will transfer energy faster than a small tractor’s. Furthermore, independent PTOs don’t require a parking break like transmission PTOs do. There is also a difference between metric and domestic PTO shafts.
In farming, the reverse PTO is used when the farm machinery gets stuck or needs to be reversed. It also makes it possible to use the tractor to turn in the opposite direction. A PTO is a mechanical gearbox that transfers energy from the tractor’s engine to other implements. It can also supply power in the form of rotating pumps.
Splined PTO
The splined PTO shaft consists of six equal-sized splines that are spaced apart by grooves. The splines are angled to the axis of rotation of the PTO shaft. When the splines and the grooves meet, they align the screw end portion.
A splined PTO shaft can be retrofitted to most size 6 PTO shafts. It can also be used as a replacement for a worn out or damaged PTO shaft. This type of PTO shaft is recommended for tractors that require a quick and easy install.
Splined PTO shafts can be used for different types of agricultural equipment. They are compatible with standard and Weasler yokes. They can be cut to size and are available in North American and Metric series. They also come in an Italian Metric series. These shafts are easy to install and remove with a simple key.
A splined PTO shaft is essential for facilitating the interconnection of different components. A power take off (PTO) shaft tool engages the splined PTO shaft and turns it in order to align it with the input shaft of a cooperating structure. This tool is used to connect the PTO shaft to a tractor. This can also be used on a truck, trailer, or any other powered vehicle.
A wrench 40 is also useful for securing a PTO shaft. It enables the wrench to rotate the P.T.O. shaft approximately 30 degrees. The wrench’s leg 46 engages the shaft on the opposite side of the PTO shaft 16. Once the wrench is tightened, the tool can rotate the PTO shaft to make it align with the input shaft 16.
Independent PTO
Independent PTO shafts can be mechanical or hydraulic. The mechanical type has a separate on/off selector and control lever, whereas hydraulic PTOs have just one. The mechanical version is preferred for tractors that need to operate at lower speeds and for applications such as baling and tilling. The hydraulic version reduces noise and vibration.
Another advantage of an independent PTO is that it is easy to engage. Instead of engaging a clutch, you simply shift the PTO selector lever away from ‘OFF’ and flip the PTO switch to “ON.” This lever is usually located on the right hand side of the operator’s seat.
The ISO 500 standard provides specifications for independent PTO shafts. This specification lays out the size of the shaft, number of splines and the location of the PTO. In addition, it specifies the maximum RPM and shaft diameter for a PTO. The original ISO 500-3 specification calls for 540 revolutions per minute for shafts with six splines.
Another benefit of an independent PTO is its ability to be engaged or disengaged without using the transmission clutch. The lever can be pressed halfway or fully to engage an independent PTO. The independent PTO also allows you to stop the tractor while it is in motion. Independent PTOs are available in hydrostatic or mechanical configurations, and are particularly popular with hydrostatic drives.
LPTO shaft guard
An LPTO shaft guard prevents accidental rotational collisions by covering the shaft of a PTO. A PTO shaft is a moving part that can entrap a person’s legs, arms, and clothing. In a pinch, a person could become entangled in the shaft and suffer a serious injury. A PTO shaft guard is a great way to protect yourself against these dangerous incidents.
PTO mishaps can cause severe injuries and even fatalities. To prevent this, equipment manufacturers have made strides in improving the design and construction of their PTO drive shafts. A PTO shaft guard will protect the drive shaft from entanglement and tearing. Proper installation and maintenance of a PTO shaft guard can help protect the tractor, PTO, and other machinery.
Tractor PTO shaft guards are made from durable plastics and can be installed easily. They keep all the parts of the tractor in place and prevent accidents during operation. These parts are vital components for many farm equipments. A 540 RPM shaft can pull a person from a distance of five feet. A PTO shaft guard will prevent this from happening by keeping clothing from becoming entangled in the shaft.
Another important component of a PTO system is the master shield, which covers the PTO stub and the input driveline shaft of an implement. The master shield protects both the tractor PTO stub and the connection end of the input driveline shaft. It extends over the PTO stub on three sides. Many people never replace their master shields because they are too expensive.
Safety of handling a pto shaft
Handling a PTO shaft safely is a vital component of tractor safety. Safety shields must be properly fastened to the shaft to prevent any accidents. The shield should also be inspected and maintained regularly. Otherwise, foreign materials, including clothing, can enter the shaft’s bearings. It is also important to walk around the rotating shaft whenever possible.
Power takeoff shafts are used to transfer mechanical power from farm tractors to implements. However, improper handling of these devices can lead to severe injuries, including amputation and multiple fractures. Spinal injuries are also common, especially if an individual is rotated around the shaft.
Operator awareness is key to avoiding PTO entanglement. Performing repairs while a machine is in operation or wearing loose, frayed clothing may lead to injury. It is also important to read the manufacturer’s instructions before operating a PTO. Lastly, it is important to never operate a PTO while the engine is running.
PTO shafts should be protected by ‘U’ or ‘O’ guards on the tractor and the attached implement. It is also important to use a PTO stand. As with any mechanical part, handling a PTO shaft requires care. Always ensure that the tractor is off before working and remove the key before working on it. Also, it is important to avoid stepping on the drive line or going under it. Make sure you wear protective clothing and shoes. Avoid wearing clothes that have laces as they could become entangled in the shaft and cause injury.
The connection to the PTO shaft should be close to the ground. If it is not, kneel on a flat surface. A piece of carpet, automobile floor-mat or cardboard can work well. Then, align the splines on the PTO shaft. To do this, press the locking pin button, then pull the ball-lock collar back, and then push the shaft onto the PTO.
editor by CX 2023-07-12
China 2254 u-joint of pto shafts for agricultural tractors 740mm triangular tube pto shaft cap
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drive shaft coupling
editor by Cx 2023-06-27
China high quality 180HP 4*4WD Machine Construction Large Traktar Farm Agri Tractors pto shaft angles
Product Description
180HP 4*4WD Machine Construction Large Traktar Farm Agri Tractors
1.YTO/Weichai/Yuchai Engine
2.Drive Wheel:4WD(4*4)
3.Four-stroke engines with high torque reserve.
4.Adjustable front and rear tracks.
5.Full hydraulic steering.
Technical Parameters
| Model No. | TL1804 | |
| Type | 4*4 | |
| Engine | Model | WP6G180E330(Weichai Engine) |
| Rated power(kw) | 132.5 | |
| RPM | 2200 | |
| Overall dimension (L*W*H) | 5350*2320*3000/3140 | |
| Tread(mm) | Front | 1760(1650,1778,1862,1888,1972,1990,2100) |
| Rear | 1750(1650~2368) | |
| Wheelbase | 2898 | |
| Clutch Type | Single blade,dry,single function, dog-engagement, Air aid hydrostatic pedal driven | |
| Gear Box | Straight and helical teeth gear transmission, composed, Synchronizer and meshing gear shift, side operation. | |
| Gear shift | 32F+24R(Shuttle gift) | |
| Weight (kg) | 6600 | |
| Tyre | Front | 14.9-28 |
| Rear | 18.4-38 | |
| PTO(RPM) | Rear seperated, 540/1000 rpm | |
| PTO Shaft Spline (mm) | 8D-38×32×6 | |
Tractor Features
1.Fuel consumption reach upto 1 liter/hour diesel.
2. Differential lock prevent rear wheels skidding when climbing, operating in paddy land and rainy weather.
3.Equip with double speed of PTO shaft 540/760 rpm. Adapted to different field type.
4.Adopt full hydraulic steering, independent fuel tank, easy operating and high mobility.
5.Adjustable front and rear tracks meet agricultural needs of different areas. Extra-large water tank and high capacity maintenance-free battery make the machine with best heat-dispersion and starting performance.
6.Can adopt to various implements,such as plough,disc plough,ratory tiller,disc harrow,etc
Package
Service
Pre-sales service
1, 24 hours online .Your inquiry will be quick reply by email .
2,Professionally and patiently introduction,details pictures and working video to show machine .
3,Visting our factory.
Service on sales
1,Test every machine and inspect the machine seriously .
2,Send the machine picture which you order , then packing it with standard export package after you confirm the machine is ok .
3,Delivery:If ship by sea .after delivery to seaport .Will tell you the shipping time and arrival time . Finally, send all original documents to you by Express. We will tell you the tracking number after we post the documents.
After-sales service
1, 24 hours online to solve any problem . Supply you English manual book and technical support , maintain and install video to help you solve the problem, or dispatch worker to your factory.
2 Training how to install the machine, training how to use, maintain and repair the machine.
FAQ
1. What is the voltage/phase for this machine ?
220V 50Hz/single phase ,380V 50Hz/three phase .We also could produce according to customer’s requirement.
2. What is your terms of payment?
T/T 30% as deposit, and &70% before delivery. We will show you the photos of the products and packages before you pay the balance.
3. What your terms of delivery?
EXW,FOB,CFR,CIF,DAF.
4. How about your delivery time?
Generally, it will take about 13 days after receipt of deposit payment. The specific delivery time depends on the items and the quantity of your order.
5. What’s your MOQ?
1 set
6. How should I do if meet some trouble while using?
We can supply English manual book and also take a video for showing how to resolve the problems or dispatch our worker to your factory.
| After-sales Service: | Yes |
|---|---|
| Warranty: | One Year |
| Type: | Wheel Tractor |
| Usage: | Farm Tractor, Garden Tractor, Lawn Tractor, Compact Tractor, Diesel Engine Tractor |
| Certification: | ISO, CCC, ISO/TS16949 |
| Drive Wheel: | 4WD |
| Customization: |
Available
| Customized Request |
|---|
Choosing the Right PTO for Your Machine
There are many types of PTOs, and you may be wondering which one is the best choice for your machine. In this article, you’ll learn about Splined PTOs, Reverse PTOs, and Independent PTOs. Choosing the right PTO for your needs will allow you to operate your machine more efficiently.
LPTO
LPTOs can be dangerous for operators. They should stay at a safe distance from them to avoid getting entangled in the rotating shaft. If an operator gets caught, he or she could sustain severe injuries or even death. Safety precautions include wearing clothing that does not cling to the shaft.
There are many types of PTOs. Some of them support high power applications. These models have different shafts with varying spline configurations. Type 3 shafts have 20 splines, while Type 2 shafts have just 10. Type 3 and Type 2 shafts are referred to as large 1000 and small 1000 respectively by farmers.
The power that drives the PTO shaft comes from the gearbox through the countershaft. Standardizing the PTO speed helps to design equipment around the given speed. For example, a threshing machine is supposed to run at a specific peripheral velocity of the threshing cylinder, so pulley arrangements are usually designed with that speed in mind.
Because the PTO shaft is often low to the ground, it is easier to handle it from a kneeling position. Using a good surface to place the implement on will help you align the splines properly. To make this process easier, use a floor mat, a carpet, or a sturdy piece of cardboard. Once you have positioned the shaft on the PTO, press the locking pin button. If the PTO shaft is stuck, jiggling the implement a bit will help it slide into position.
Reverse PTO
There are several different ways to reverse the PTO shaft. Some older Massey Ferguson style tractors are designed to reverse the PTO shaft by turning it backward. This feature is useful for raising upright silo unloaders. The first method involves driving backward with the rear wheel jacked up and rotating while the rear wheel spins. This method is also useful for reversing a baler or unplugging a baler.
Another option is to install a reverse PTO adapter. These adapters are available for all types of PTOs. A reverse PTO is an excellent choice for any implement that can get stuck when rotating in one direction. However, it should only be used when it is absolutely necessary. The reverse PTO should not be rotated too far backward or for too long.
There are also different types of PTO shafts. Some transfer energy faster than others. That is why a large tractor’s PTO will transfer energy faster than a small tractor’s. Furthermore, independent PTOs don’t require a parking break like transmission PTOs do. There is also a difference between metric and domestic PTO shafts.
In farming, the reverse PTO is used when the farm machinery gets stuck or needs to be reversed. It also makes it possible to use the tractor to turn in the opposite direction. A PTO is a mechanical gearbox that transfers energy from the tractor’s engine to other implements. It can also supply power in the form of rotating pumps.
Splined PTO
The splined PTO shaft consists of six equal-sized splines that are spaced apart by grooves. The splines are angled to the axis of rotation of the PTO shaft. When the splines and the grooves meet, they align the screw end portion.
A splined PTO shaft can be retrofitted to most size 6 PTO shafts. It can also be used as a replacement for a worn out or damaged PTO shaft. This type of PTO shaft is recommended for tractors that require a quick and easy install.
Splined PTO shafts can be used for different types of agricultural equipment. They are compatible with standard and Weasler yokes. They can be cut to size and are available in North American and Metric series. They also come in an Italian Metric series. These shafts are easy to install and remove with a simple key.
A splined PTO shaft is essential for facilitating the interconnection of different components. A power take off (PTO) shaft tool engages the splined PTO shaft and turns it in order to align it with the input shaft of a cooperating structure. This tool is used to connect the PTO shaft to a tractor. This can also be used on a truck, trailer, or any other powered vehicle.
A wrench 40 is also useful for securing a PTO shaft. It enables the wrench to rotate the P.T.O. shaft approximately 30 degrees. The wrench’s leg 46 engages the shaft on the opposite side of the PTO shaft 16. Once the wrench is tightened, the tool can rotate the PTO shaft to make it align with the input shaft 16.
Independent PTO
Independent PTO shafts can be mechanical or hydraulic. The mechanical type has a separate on/off selector and control lever, whereas hydraulic PTOs have just one. The mechanical version is preferred for tractors that need to operate at lower speeds and for applications such as baling and tilling. The hydraulic version reduces noise and vibration.
Another advantage of an independent PTO is that it is easy to engage. Instead of engaging a clutch, you simply shift the PTO selector lever away from ‘OFF’ and flip the PTO switch to “ON.” This lever is usually located on the right hand side of the operator’s seat.
The ISO 500 standard provides specifications for independent PTO shafts. This specification lays out the size of the shaft, number of splines and the location of the PTO. In addition, it specifies the maximum RPM and shaft diameter for a PTO. The original ISO 500-3 specification calls for 540 revolutions per minute for shafts with six splines.
Another benefit of an independent PTO is its ability to be engaged or disengaged without using the transmission clutch. The lever can be pressed halfway or fully to engage an independent PTO. The independent PTO also allows you to stop the tractor while it is in motion. Independent PTOs are available in hydrostatic or mechanical configurations, and are particularly popular with hydrostatic drives.
LPTO shaft guard
An LPTO shaft guard prevents accidental rotational collisions by covering the shaft of a PTO. A PTO shaft is a moving part that can entrap a person’s legs, arms, and clothing. In a pinch, a person could become entangled in the shaft and suffer a serious injury. A PTO shaft guard is a great way to protect yourself against these dangerous incidents.
PTO mishaps can cause severe injuries and even fatalities. To prevent this, equipment manufacturers have made strides in improving the design and construction of their PTO drive shafts. A PTO shaft guard will protect the drive shaft from entanglement and tearing. Proper installation and maintenance of a PTO shaft guard can help protect the tractor, PTO, and other machinery.
Tractor PTO shaft guards are made from durable plastics and can be installed easily. They keep all the parts of the tractor in place and prevent accidents during operation. These parts are vital components for many farm equipments. A 540 RPM shaft can pull a person from a distance of five feet. A PTO shaft guard will prevent this from happening by keeping clothing from becoming entangled in the shaft.
Another important component of a PTO system is the master shield, which covers the PTO stub and the input driveline shaft of an implement. The master shield protects both the tractor PTO stub and the connection end of the input driveline shaft. It extends over the PTO stub on three sides. Many people never replace their master shields because they are too expensive.
Safety of handling a pto shaft
Handling a PTO shaft safely is a vital component of tractor safety. Safety shields must be properly fastened to the shaft to prevent any accidents. The shield should also be inspected and maintained regularly. Otherwise, foreign materials, including clothing, can enter the shaft’s bearings. It is also important to walk around the rotating shaft whenever possible.
Power takeoff shafts are used to transfer mechanical power from farm tractors to implements. However, improper handling of these devices can lead to severe injuries, including amputation and multiple fractures. Spinal injuries are also common, especially if an individual is rotated around the shaft.
Operator awareness is key to avoiding PTO entanglement. Performing repairs while a machine is in operation or wearing loose, frayed clothing may lead to injury. It is also important to read the manufacturer’s instructions before operating a PTO. Lastly, it is important to never operate a PTO while the engine is running.
PTO shafts should be protected by ‘U’ or ‘O’ guards on the tractor and the attached implement. It is also important to use a PTO stand. As with any mechanical part, handling a PTO shaft requires care. Always ensure that the tractor is off before working and remove the key before working on it. Also, it is important to avoid stepping on the drive line or going under it. Make sure you wear protective clothing and shoes. Avoid wearing clothes that have laces as they could become entangled in the shaft and cause injury.
The connection to the PTO shaft should be close to the ground. If it is not, kneel on a flat surface. A piece of carpet, automobile floor-mat or cardboard can work well. Then, align the splines on the PTO shaft. To do this, press the locking pin button, then pull the ball-lock collar back, and then push the shaft onto the PTO.
editor by CX 2023-05-07
China 2254 u-joint of pto shafts for agricultural tractors 740mm triangular tube pto shaft cover parts
Situation: New
Guarantee: 1 Year
Applicable Industries: Lodges, Garment Outlets, Constructing Material Stores, Producing Plant, Machinery Mend Stores, Food & Beverage Factory, Farms, Restaurant, Home Use, Retail, Food Store, Printing Outlets, Construction works , Power & Mining, Foods & Beverage Stores, Other
Bodyweight (KG): 5.3 KG
Showroom Place: None
Movie outgoing-inspection: Offered
Equipment Test Report: Provided
Marketing Type: Common Product
Kind: Shafts
Use: Tractors
Item Identify: 22*fifty four u-joint of pto shafts for agricultural tractors 740mm
Utilization: Tractors and Farm Implements
Enamel: 1 3/8” Z6
Processing of Yoke: Forge
Certificate: CE, ISO and TS
Processing of Tube: Chilly-Drawn
MOQ: 1
Tubes: Triangular Tubes
Cross package: 22*fifty four
Yoke: 05B drive pin yoke
Packaging Information: Plastic bag+ Woodencase + In accordance to Customer’s request
Port: ZheJiang or HangZhou
| Model Variety | T1-740 05B05B YIIIP |
| Function | Drive Shaft Areas & Electrical power Transmission |
| Use | Kinds of Tractors & Farm Implements |
| Brand Name | 9K |
| Yoke Variety | Double push pin,Bolt pins, 150CM 200CM Disco Mirror Ball MotorDMX Control Stage Lights Tools -1 Rpm Heavy Obligation Rotator Motor Split pins,Drive pin,Fast release,Ball attachment,Collar….. |
| Processing Of Yoke | Forging |
| Plastic Include | YWBWYSBSEtc |
| Color | GreenOrangeYellowBlack Ect. |
| Series | T1-T10 L1-L6S6-S1010HP-150HP with SA,RA,SB,SFF,WA,CV And so forth |
| Tube Sort | Lemon, MDDDT3530003 AC servo motor 1.0kw two hundred-240v 5.8A 50-60Hz 117V Section 3 Speed regulator driver Trianglar,Star,Square,Hexangular,Spline,Particular Ect |
| Processing Of Tube | Cold drawn |
| Spline Type | 1 1/8″ Z61 3/8″ Z6 1 3/8″ Z21 1 3/4″ Z20 1 3/4″ Z6 8-38*32*6 8-forty two*36*7 8-forty eight*42*8 |
| Place of Origin | HangZhou, China (Mainland) |
with Great quality
editor by czh 2023-02-17